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Applications of the Silicone Heating Blanket in Violin Making

Applications of the Silicone Heating Blanket in Violin Making

by George Borun

Originally published in American Lutherie #34, 1993 and Big Red Book of American Lutherie Volume Three, 2004



In American Lutherie #25, Mike Keller describes how he uses silicone heating blankets for bending guitar sides, and mentions an earlier article in Fine Woodworking. The potential of these devices for use in violin making became obvious to me, and with some experimentation and adaptation, I’ve developed specific applications for the violin maker.

Silicone heater blankets, also called flexible heaters, are available from two sources, with a number of standard sizes in stock at each company: Watlow Electric of St. Louis, Missouri (www.watlow.com) and Benchmark Thermal of Grass Valley, California (www.benchmarkthermal.com). Watlow markets through distributors. They have a large selection of stock sizes up to 35" long. Benchmark has a smaller stock size selection, but their prices are considerably lower. They will make any size you wish, but that adds to the cost and delivery time. Stock maximum length is 20", but this is more than long enough for violins. In bending bass ribs, I use two 10" wide blankets for the longer pieces, and only one for the center bout. The best units are 4W/sq.", rather than the 2W models. This type will get up to 500°F in a couple of minutes. Product catalogs are available which list the various sizes.

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Blackboard Eraser Polisher

Blackboard Eraser Polisher

by Michael Dresdner

Originally published in Guild of American Luthiers Data Sheet #288, 1984 and Lutherie Woods and Steel String Guitars, 1998

 

I’ve been using a blackboard eraser to do final dressing on my frets. I take this nice soft eraser and a piece of 600 paper and go across the fretboard. It’s beautiful; it just follows the curve and gives you a nice even rounded top. This is for polishing, after you’ve shaped the frets with files. ◆

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Bow Hair Jig

Bow Hair Jig

by Thomas Snyder

Originally published in American Lutherie #3, 1985 and Big Red Book of American Lutherie Volume One, 2000



As and apprentice luthier, I have come up with a better mousetrap for rehairing bows. The results with this method have been uniform hair tension, long-term retention, and reduction in rehairing time.

The jig was fabricated from pine and oak. I used oak on all blocks. Item 4 makes a great carving back for ferrule wedges. I average ten bows a month and this method and jig has cut my time in half and increased the quality.

On my sketch, items 2A, 2E, 2D, and 2F are the new additions to an old jig. I have made a few small changes. For the lack of a name, I will call this a “hair holder.” Item 2A swings aside to place hair over sponge rubber. The half of a 1/8" dowel holds the hair in place when the wing nuts are tightened.

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Grading and Resawing Lutherie Wood

Resawing Lutherie Wood

by Bruce Creps

previously published in American Lutherie #91, 2007

See also,
“Sharpening the Stellite Teeth on the 3" Hitachi Blade” by Bruce Creps
“Grading and Curing Lumber” by Bruce Creps



Harvesting, milling, and processing tonewood can be a wasteful business. Much of the wood used by luthiers comes from large, older trees, elders worthy of respect. As someone fortunate enough to work with these rare, high-grade woods, one of my top goals is to minimize waste by processing this valuable resource efficiently.

This article concerns the Hitachi CB75F resaw, though much of what follows is general enough to be applicable to other resaws. Luthiers who buy resawn sets might glean information about how their wood is processed and what to request or avoid when ordering.

A note on nomenclature: A resaw is an upright or horizontal bandsaw set up to make uniform rip cuts. The front of the saw is where you start feeding a cut. The face of a board is its wide, longitudinal surface; the edge is its narrow longitudinal surface; the end is its crosscut surface. The resaw blade is made up of its band and its teeth (terms not necessarily interchangeable). I refer to vertical-grain wood in place of quartersawn wood to avoid confusion, since a sawyer can get vertical-grain cuts without quartering a log.

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Review: Custom Knifemaking by Tim McCreight

Review: Custom Knifemaking by Tim McCreight

Reviewed by John Calkin

Originally published in American Lutherie #66, 2001 and Big Red Book of American Lutherie Volume Six, 2013



Custom Knifemaking
Tim McCreight
Stackpole Books, 1985
ISBN 978-0811721752

“So what’s this book doing in AL?” I hear you ask. Well, books directly pertaining to lutherie don’t come along every day, so I’ve been scouting the terrain for volumes that overlap our favorite subject. Toolmaking is a tantalizing excuse to delay any of the less-appetizing aspects of instrument building, and knives certainly qualify as tools. What’s more, once you can make a knife, you are prepared to make specialty plane irons, spokeshave blades, and perhaps small flat chisels. The steel-shaping and tempering processes described in this book will work for any project involving flat stock.

There are two basic methods of making a knife: forging, and stock removal. Forging involves heating the steel chunk of your choice to red hot and beating it into the shape of your desire. Stock removal begins with flat steel the thickness of the finished blade. The blade is cut to shape with a torch or saw and then ground to a knife edge. If this sounds like work beyond the scope of your ambitions, please hang in there. McCreight will make this work for you.

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