Posted on July 7, 2026July 7, 2026 by Dale Phillips First Build: A Lumberyard Ukulele First Build: A Lumberyard Ukulele by Steve Dickerson Originally published in American Lutherie #143, 2021 When you’re building your first instrument, there aren’t many options. You can buy a kit, join a class (if you can find one), or build from scratch. Kit building can be enjoyable, as well as educational, but (to me, at least) it doesn’t produce the same satisfaction and sense of accomplishment that comes from starting with nothing but the raw materials. My first instrument, many years ago, was scratch-built, but with a twist: I bought a tenor ukulele kit from StewMac, complete with plans and a how-to DVD. I watched the DVD, studied the plans and manual, but set the kit aside. I then bought materials from Home Depot and made a uke, using the kit’s plans and instructions. I still have my “Lumberyard Ukulele” (Photo 1), and it’s a good reminder of some of the things I did wrong. Become A Member to Continue Reading This Article This article is part of the Articles Online featured on our website for Guild members. To view this and other web articles, join the Guild of American Luthiers. For details, visit the membership page. MEMBERS: login for access or contact us to setup your account.
Posted on June 16, 2026June 16, 2026 by Dale Phillips Two-Step Cutaway Bending Two-Step Cutaway Bending by John Calkin Originally published in American Lutherie #78, 2004 and Big Red Book of American Lutherie Volume Seven, 2015 Bending a venetian cutaway with a particularly tight horn presents a challenge. At Huss & Dalton we tried several times to alter our Fox side bender to reliably create tight cutaways, but with very little success. The add-on bending unit usually seen on benders worked well for blunt cutaways, but when the radii got small, the bender crapped out. OK, this admittedly depended on the type of wood involved. Indian rosewood is so accommodating that we often got away with completing the whole job on the Fox bender. Mahogany wasn’t quite as obliging but is cheap enough that an occasional broken side is no reason for tears. Koa was the driving force behind our search for a better system. It was frequently requested by the discriminating fingerstylists who seem to be the guitarists who want cutaway guitars in fancy varieties of wood. Killer sets of koa are also very expensive and become more so every time they are ordered. Other curly woods are just as hard to bend, but a broken piece of fancy walnut (just to pick a species) isn’t the heartbreaker that shattered koa is. The H&D model MJC was our particular bugaboo. Other builders use tighter cutaways, but the MJC was plenty tight enough to drive Jeff (Huss) and Mark (Dalton) close to distraction. There were frequent war councils among shop members about how to conquer the problem, but most of the ideas and all the tool making fell to Mark. The problem wasn’t bending the horn itself. The spring-steel slats of the bending sandwich supported the wood as it went around the horn enough to prevent breakage. It was the inside bend of the cutaway that caused all the problems. The slats simply couldn’t be pulled tight enough during bending to support the wood. There’s no need to elaborate on the failures. Eventually a bending machine was made dedicated to the MJC (Photo 1). Various methods of bending the wood around the cutaway shoe were tried to no avail. The solution turned out to be bending the wood in two stages. Become A Member to Continue Reading This Article This article is part of the Articles Online featured on our website for Guild members. To view this and other web articles, join the Guild of American Luthiers. For details, visit the membership page. MEMBERS: login for access or contact us to setup your account.
Posted on June 16, 2026June 16, 2026 by Dale Phillips An Enhancement to the Outside Mold An Enhancement to the Outside Mold by R.M. Mottola Originally published in American Lutherie #79, 2004 and Big Red Book of American Lutherie Volume Seven, 2015 The outside mold is a useful tool for side bending. If the side slat is bent to roughly the ultimate shape of the side and then clamped into the mold while still hot and damp, the slat will conform to the shape of the mold while it cools and dries. This works pretty well for the following reason. If you make a bend in wood, as it cools and dries it tends to revert to its original shape. This springback phenomenon causes all manner of grief with some approaches to side bending, but it can be used to advantage when using a mold. Sides can generally be over bent slightly and then clamped into the mold, where they will relax into the shape of the mold as they cool and dry. So for the most part, when using an outside mold you can just bend the wood to only the roughest approximation of the final shape and let the mold and springback take care of the rest. This technique works great for all of the areas where the mold is on the outside of the curve, but doesn’t work at all where the mold is on the inside of the curve, such as at the waist bends in an outside mold. That’s because springback makes the bent sides pull away from the mold at the waist as the wood cools and dries. Become A Member to Continue Reading This Article This article is part of the Articles Online featured on our website for Guild members. To view this and other web articles, join the Guild of American Luthiers. For details, visit the membership page. MEMBERS: login for access or contact us to setup your account.
Posted on July 15, 2025July 15, 2025 by Dale Phillips The Heretic’s Guide to Alternative Lutherie Woods The Heretic’s Guide to Alternative Lutherie Woods by John Calkin Originally published in American Lutherie #67, 2001 and Big Red Book of American Lutherie Volume Six, 2013 Why do we even need alternative wood species for musical instruments? That’s a perfectly valid question, and the answer is that we don’t. Rosewood, mahogany, and maple have served us well for centuries, we know what to expect of them, and our customers have already come to accept them as trustworthy and will pay for them. So why look further? First of all (and speaking from a steel string guitar perspective), let’s discard the notion that some species of wood make good instruments and that others don’t. The concept of tonewood is a hoax. Of the few things we can do to a guitar and still call it a guitar, changing the wood it is made of will have the least impact upon the quality of the sound it produces. The tonal difference between a mahogany guitar and a rosewood guitar is exactly the same as the difference between two mahogany guitars or two rosewood guitars. Can you tell what a guitar is made of while listening to an unfamiliar recording? No one I know claims they can. No one at the blind listening sessions I’ve attended could reliably distinguish between mahogany and rosewood guitars, or maple and koa guitars for that matter. Become A Member to Continue Reading This Article This article is part of the Articles Online featured on our website for Guild members. To view this and other web articles, join the Guild of American Luthiers. Members also receive 3 annual issues of American Lutherie and get discounts on products. For details, visit the membership page. MEMBERS: login for access or contact us to setup your account.
Posted on June 30, 2024May 14, 2025 by Dale Phillips Dulcimer 101 Dulcimer 101 by John Calkin Originally published in American Lutherie #98, 2009 There's a good reason why dulcimers get no respect. They are most often judged by their worst players. No one faced with a no-talent, beginner guitarist says, “That instrument isn’t worth a damn.” But when confronted by someone trying to strum the dulcimer and warble through “Amazing Grace,” that’s exactly the attitude that most of us adopt — “That instrument isn’t worth my time.” But if you’ve ever heard the likes of Marks Biggs, Leo Kretzner, Harvey Reid, or Janita Baker, just to name a few, you know that the instrument is only limited by the ability and imagination of the player. So please leave your attitude at the door. I quit building dulcimers after about eighty pieces. When I ran out of market I moved on to other instruments. Guitars and banjos may be more complicated, but I never felt that I had outgrown dulcimers. Recently I met dulcimer teacher Dinah Ansley. Teachers of obscure instruments often become hubs of like-minded people. After examining and playing a couple pieces I had left after a decade of nonbuilding, Dinah told me that if I would make dulcimers again she would recommend them to her students. Become A Member to Continue Reading This Article This article is part of the Articles Online featured on our website for Guild members. To view this and other web articles, join the Guild of American Luthiers. Members also receive 3 annual issues of American Lutherie and get discounts on products. For details, visit the membership page. MEMBERS: login for access or contact us to setup your account.
