Posted on June 30, 2024May 12, 2025 by Dale Phillips The Great White Sitka The Great White Sitka by Jeffrey R. Elliott Originally published in American Lutherie #32, 1992 and Big Red Book of American Lutherie Volume Three, 2004 In February 1992 friend and fellow luthier John Sullivan and I drove from Portland, Oregon to Elma, Washington to pay a hands-on visit to Steve McMinn’s Pacific Rim Tonewoods, Inc. (The business has since relocated in Bellingham, Washington.) We went for the experience. Steve suggested we bring some rugged clothing and a camera. We discovered why when we arrived to the incredible sight of a gigantic Sitka log 26' long by 11' across at the larger end. A great white whale came to mind. The photos tell the story. For the next couple days, my body reminded me I’d had a real workout. But it felt good because it reminded me of what a great time we had and how fortunate we were to have a hand in turning this huge spruce log into top wood. Steve’s whole operation is very well thought out, very organized, and a pleasant place to work. He’s obviously committed to producing high quality instrument woods and nothing is wasted. This experience also gave me an appreciation for how much work goes into producing one top and why “ideal” tops are so rare. ◆ Become A Member to Continue Reading This Article This article is part of the Articles Online featured on our website for Guild members. To view this and other web articles, join the Guild of American Luthiers. Members also receive 3 annual issues of American Lutherie and get discounts on products. For details, visit the membership page. MEMBERS: login for access or contact us to setup your account.
Posted on June 30, 2024May 14, 2025 by Dale Phillips Construction of the Colombian Tiple Construction of the Colombian Tiple by Anamaria Paredes Garcia and R.M. Mottola Originally published in American Lutherie #90, 2007, Big Red Book of American Lutherie Volume Three, 2004 American Lutherie #82 featured an article and plan for the Colombian tiple by Bogotá luthier Alberto Paredes. This is a companion article to that one, featuring a detailed description of how the tiple is constructed in Sr. Paredes’ shop. The design of the tiple is heavily influenced by that of the classical guitar, but as it was not directly descended from the classical, this instrument has unique characteristics. With its multiple courses of steel strings, the construction of the tiple has to be able to withstand much higher static string tension than a classical guitar. The top is cut from bookmatched spruce, nominally 3MM thick. The two halves are generally cut out on the bandsaw at the same time, as shown in Photo 1. The center seam edges are jointed, first on the jointer (Photo 2). Following machine jointing the top halves are finished up on the shooting board using a hand plane. Note that the halves are simply pressed by hand to hold them down on the board during shooting (Photo 3). Glue is applied to the center seam surfaces (Photo 4) which are then clamped using simple cauls to a flat, waxed gluing board (Photo 5). Once the glue is dry the squeeze-out is stripped off the back side of the top. Become A Member to Continue Reading This Article This article is part of the Articles Online featured on our website for Guild members. To view this and other web articles, join the Guild of American Luthiers. Members also receive 3 annual issues of American Lutherie and get discounts on products. For details, visit the membership page. MEMBERS: login for access or contact us to setup your account.
Posted on June 30, 2024May 14, 2025 by Dale Phillips Grading on the Curves Grading on the Curves: Fitting Bars and Bridges on Archtop Guitars by Steve Andersen from his 2006 GAL Convention workshop Originally published in American Lutherie #91, 2007 The first thing I’ll show you today is how I fit tone bars to the top. Then I’ll talk about fitting the base of a bridge to a top, first with this router jig that indexes off the top and gets me really close to the final shape, then moving on to the final fitting. I brought some extra materials if anyone wants to try hand-fitting an ebony bridge or a tone bar. I use the term tone bar, because I think of braces as being structural. If you built a flattop guitar without braces, it would just fold up. An archtop could be built without braces and it would hold up fine. The archtop’s bars are not so much for structure, so I call them tone bars. One thing that helps me in the fitting process is that my arching is very consistent from guitar to guitar. The arching templates for my guitars started out based on a D’Angelico New Yorker, and have evolved over the years to what I’m using today. So while I have several body sizes, they have similarities based on what I’ve found works well for my sound. Become A Member to Continue Reading This Article This article is part of the Articles Online featured on our website for Guild members. To view this and other web articles, join the Guild of American Luthiers. Members also receive 3 annual issues of American Lutherie and get discounts on products. For details, visit the membership page. MEMBERS: login for access or contact us to setup your account.
Posted on June 30, 2024May 14, 2025 by Dale Phillips Dulcimer 101 Dulcimer 101 by John Calkin Originally published in American Lutherie #98, 2009 There's a good reason why dulcimers get no respect. They are most often judged by their worst players. No one faced with a no-talent, beginner guitarist says, “That instrument isn’t worth a damn.” But when confronted by someone trying to strum the dulcimer and warble through “Amazing Grace,” that’s exactly the attitude that most of us adopt — “That instrument isn’t worth my time.” But if you’ve ever heard the likes of Marks Biggs, Leo Kretzner, Harvey Reid, or Janita Baker, just to name a few, you know that the instrument is only limited by the ability and imagination of the player. So please leave your attitude at the door. I quit building dulcimers after about eighty pieces. When I ran out of market I moved on to other instruments. Guitars and banjos may be more complicated, but I never felt that I had outgrown dulcimers. Recently I met dulcimer teacher Dinah Ansley. Teachers of obscure instruments often become hubs of like-minded people. After examining and playing a couple pieces I had left after a decade of nonbuilding, Dinah told me that if I would make dulcimers again she would recommend them to her students. Become A Member to Continue Reading This Article This article is part of the Articles Online featured on our website for Guild members. To view this and other web articles, join the Guild of American Luthiers. Members also receive 3 annual issues of American Lutherie and get discounts on products. For details, visit the membership page. MEMBERS: login for access or contact us to setup your account.
Posted on June 13, 2024May 15, 2025 by Dale Phillips Fretboard Slotting with a CNC Router Fretboard Slotting with a CNC Router by John Svizzero and R.M. Mottola Originally published in American Lutherie #98, 2009 Lutherie shops with CNC machines use them for a number of applications, some of which are discussed in the article “Desktop CNC Machines” in AL#77. We (authors Svizzero and Mottola) met at meetings of the New England Luthiers and began comparing notes on our shop-built CNCs. Svizzero’s full-sized machine uses Porter-Cable routers as spindles, and Mottola’s desktop machine uses the Proxxon grinder. We have each been using CNC routers in our own shops for slotting fretboards. By CNC routing standards, fretboard slotting is a slow operation due to the small diameter end mills used (typically .022" to .025"), but in our small shops we have found slotting in this manner to be both cost effective in terms of time and to offer some advantages that other slotting schemes do not. With a suitable CNC machine already in the shop, it is possible to experiment with CNC fretboard slotting with a small investment in tooling and time. Our experiences may help others get over some of the startup problems. Become A Member to Continue Reading This Article This article is part of our premium web content offered to Guild members. To view this and other web articles, join the Guild of American Luthiers. Members also receive 4 annual issues of American Lutherie and get discounts on products. For details, visit the membership page. If you are already a member, login for access or contact us to setup your account.