Posted on July 15, 2026July 15, 2026 by Dale Phillips The $75 Guitar Challenge The $75 Guitar Challenge by Doug Hunt and Mark French Originally published in American Lutherie #142, 2021 Mark: A couple years ago, I was walking around a big home store and started to wonder whether it would be possible to build a guitar only from things I could buy there. Obviously, they didn’t sell tuners, fretwire, or truss rods. However, I thought it might be possible if one had those three things. I decided that, given those parts, it might be possible to make a guitar with $75 to spend at the home store. Thinking it might be an interesting challenge, I suggested the idea to Doug Hunt. Doug and I have been guitar-making friends for years, having met as part of a project aiming to teach technical subjects to high school students through guitar making. (Check it out at guitarbuilding.org.) He was interested, though not looking for one more thing to do at the time. A while later, he suggested that a better idea would be to start with a budget of $75 that could be spent anywhere (he’s a big fan of eBay, as it happens). As long as the money could be spent anywhere, he thought that it might be possible to do the whole instrument for $75. Over some months of occasionally revisiting the idea, we did a little negotiating and settled on the following rules: Become A Member to Continue Reading This Article This article is part of the Articles Online featured on our website for Guild members. To view this and other web articles, join the Guild of American Luthiers. For details, visit the membership page. MEMBERS: login for access or contact us to setup your account.
Posted on July 7, 2026July 7, 2026 by Dale Phillips First Build: A Lumberyard Ukulele First Build: A Lumberyard Ukulele by Steve Dickerson Originally published in American Lutherie #143, 2021 When you’re building your first instrument, there aren’t many options. You can buy a kit, join a class (if you can find one), or build from scratch. Kit building can be enjoyable, as well as educational, but (to me, at least) it doesn’t produce the same satisfaction and sense of accomplishment that comes from starting with nothing but the raw materials. My first instrument, many years ago, was scratch-built, but with a twist: I bought a tenor ukulele kit from StewMac, complete with plans and a how-to DVD. I watched the DVD, studied the plans and manual, but set the kit aside. I then bought materials from Home Depot and made a uke, using the kit’s plans and instructions. I still have my “Lumberyard Ukulele” (Photo 1), and it’s a good reminder of some of the things I did wrong. Become A Member to Continue Reading This Article This article is part of the Articles Online featured on our website for Guild members. To view this and other web articles, join the Guild of American Luthiers. For details, visit the membership page. MEMBERS: login for access or contact us to setup your account.
Posted on June 16, 2026June 16, 2026 by Dale Phillips Motorized Dish Sander Motorized Dish Sander by Mike Doolin Originally published in American Lutherie #74, 2003 and Big Red Book of American Lutherie Volume Seven, 2015 Here’s a motorized dish sander for truing up the edges of sides after gluing in the lining. It’s a 2´-diameter MDF disk that’s radiused to 15´ on one side and flat on the other, with 80-grit sandpaper on both sides. Become A Member to Continue Reading This Article This article is part of the Articles Online featured on our website for Guild members. To view this and other web articles, join the Guild of American Luthiers. For details, visit the membership page. MEMBERS: login for access or contact us to setup your account.
Posted on June 16, 2026June 16, 2026 by Dale Phillips Bridge Shaping and Routing Jig Bridge Shaping and Routing Jig by Paul Woolson Originally published in American Lutherie #79, 2004 and Big Red Book of American Lutherie Volume Seven, 2015 Ah, the bridge. From my research, this extremely important, yet often overlooked, element of the guitar has had little written about it. Many builders I’ve talked to are so daunted by the task of making bridges that they simply buy them premade and stick them on. To me, this is an injustice to the overall design of the guitar, often making the bridge look like an afterthought. You might notice that I use a very nontraditional bridge shape (Photo 1). I’ve chosen a design that complements many different elements of the guitars I build. From headstock, to fingerboard extension, to bridge, I try to incorporate the same design elements. I prefer to make all of my bridges from ebony. However, the following information can be used for almost any shape or wood choice, including standard winged bridges. The scallops of the winged bridge would have to be created in another step which could be easily done on a table saw, or by some other method. Become A Member to Continue Reading This Article This article is part of the Articles Online featured on our website for Guild members. To view this and other web articles, join the Guild of American Luthiers. For details, visit the membership page. MEMBERS: login for access or contact us to setup your account.
Posted on June 11, 2026June 15, 2026 by Dale Phillips Making Patterns for an Access Panel Making Patterns for an Access Panel by Lloyd Marsden Originally published in American Lutherie #80, 2004 and Big Red Book of American Lutherie Volume Seven, 2015 The article by Larry Mills and Chris Jenkins on access panels (Al#76, pg 52) was a valuable explanation. I was beginning a new series of guitars and decided to try the system on one that will receive electronics. After thinking about Mills and Jenkins’ method for some time, I wanted to alter two aspects. The first was the initial patterns for the door and its opening. Not being the greatest at fitting things by bandsaw and sanding, I wanted to find a way to make the patterns so they would automatically fit together. The second was a picky desire to keep the side material continuous. I wanted the door to be veneered with the side material and be replaced so that the grain would remain continuous. Become A Member to Continue Reading This Article This article is part of the Articles Online featured on our website for Guild members. To view this and other web articles, join the Guild of American Luthiers. For details, visit the membership page. MEMBERS: login for access or contact us to setup your account.
