Posted on September 22, 2021May 22, 2025 by Dale Phillips Shop-Made Bandsaw Dust Port Shop-Made Bandsaw Dust Port by John Calkin Published online by Guild of American Luthiers, September 2021 My old bandsaw was made before dust ports were added to every power machine, so I made one out of wood. It's a close copy of the heavy-gauge steel cover for the lower wheel but made out of light plywood. The dust port itself was purchased and screwed to the cover. A mahogany interface to accept the 3" vacuum hose was made to fit the port. The sides of the cover were kerfed to permit easy bending to match the original metal cover. I think the rest of the construction is self-explanatory. ◆ All photos by John Calkin
Posted on September 22, 2021May 6, 2025 by Dale Phillips The Paul Schuback Story The Paul Schuback Story from his 1986 GAL Convention lecture Originally published in American Lutherie #9, 1987 and Big Red Book of American Lutherie Volume One, 2000 Paul Schuback was born in Barbados in the West Indies in 1946 and moved to the United States at the age of nine months. Through his experiences and training, he lived in thirty-three different homes before the age of twenty. His interest in musical instruments began when he was quite young, when he took up the violin at the age of seven. At the age of nine he began playing the cello, joining a youth symphony orchestra in Utah at the age of fifteen. Then, before graduating high school, he began his career as a luthier with a three-year apprenticeship to master Rene Morizot, in Mirecourt, France. Following this, he specialized in violin making in Mittenwald, Germany. He then became a graduate in bow making at the Morizot Freres again in Mirecourt, France. He continued his studies by researching historical instruments in France, Germany, Switzerland, and Italy. From 1968 to 1971 he worked as journeyman in the Peter Paul Prier violin shop in Salt Lake City, Utah, before moving to Portland, Oregon, where he established his own workshop and where he resides today. Become A Member to Continue Reading This Article This article is part of our premium web content offered to Guild members. To view this and other web articles, join the Guild of American Luthiers. Members also receive 4 annual issues of American Lutherie and get discounts on products. For details, visit the membership page. If you are already a member, login for access or contact us to setup your account.
Posted on August 12, 2021May 19, 2025 by Dale Phillips Bending Sides with Silicone Blankets Bending Sides with Silicone Blankets by Michael Keller from his 1990 GAL Convention workshop Originally published in American Lutherie #25, 1991 and Big Red Book of American Lutherie Volume Three, 2004 Althrough I attended the 1977 Guild convention in Tacoma, I exhibited my instruments for the first time at the following year’s convention in Winfield, Kansas. I visited Stuart Mossman’s shop while I was there, and I saw the side-bending mold that he had. It must have cost a fortune. It was about the size of a Volkswagen van standing on end, and it had all sorts of hydraulic pumps and pistons. In a production shop that kind of tooling might make sense, but for a small shop like mine, making twenty to thirty instruments a year and bending wood for repairs, I don’t need that kind of investment. I bent sides for years over a hot pipe I bought at Lewis Music in Vancouver, B.C. I had to work at a regular job and save money for quite a while before I could afford to buy two Overholtzer side-bending molds. A friend of mine had a custom mold made by the Overholtzer company, and it cost $1,000, I believe. That’s a lot of money. I can bend guitar sides with either a hot pipe or a cast mold quickly and accurately, but I am in this to make a living, and if I can save time and money I will do it. That’s why I prefer my new method. By the way, would anybody like to buy two nice Overholtzer molds? Become A Member to Continue Reading This Article This article is part of our premium web content offered to Guild members. To view this and other web articles, join the Guild of American Luthiers. Members also receive 4 annual issues of American Lutherie and get discounts on products. For details, visit the membership page. If you are already a member, login for access or contact us to setup your account.
Posted on August 11, 2021May 20, 2025 by Dale Phillips Lute Rib-Cutting Jig Lute Rib-Cutting Jig by Robert Cooper from his 1984 GAL Convention lecture Originally published in American Lutherie #4, 1985 and Big Red Book of American Lutherie Volume One, 2000 The lute I brought with me today has a half-round cross section. In such an instrument, each stave is identical in size and shape to its neighbor. A set of these ribs can be cut quite efficiently on a jig I made for use with a router fitted with a small circular saw blade. The main section of the jig is a solid wedge of wood, like a slice of apple. Or more like a slice of a pear. Become A Member to Continue Reading This Article This article is part of our premium web content offered to Guild members. To view this and other web articles, join the Guild of American Luthiers. Members also receive 4 annual issues of American Lutherie and get discounts on products. For details, visit the membership page. If you are already a member, login for access or contact us to setup your account.
Posted on August 11, 2021May 19, 2025 by Dale Phillips Ren-Shaped Precision Mold Material Ren-Shaped Precision Mold Material by Ed Beylerian Originally published in American Lutherie #21, 1990 The demand for ever-increasing quality in end-use products has generated a concurrent need for improved modeling materials. Patterns and molds constructed from traditional materials such as laminated wood and plaster cannot maintain the precise tolerances required by model makers in the automotive, aerospace, foundry, and prototyping industries. With Ren-Shape 450, models can be built with a more stable medium, using precision numerically controlled (NC) machining equipment. I obtained a 2"×16"×60" board of Ren-Shape from Ciba-Geigy corporation, as well as the laminating compound and the repair kit. Ren-Shape is about the same hardness and density of a medium hard wood, and a tan color. The setting time of the two-part laminating compound is easily controlled by the amount of hardener used, and can range from one to six hours. The repair compound sets overnight. Become A Member to Continue Reading This Article This article is part of our premium web content offered to Guild members. To view this and other web articles, join the Guild of American Luthiers. Members also receive 4 annual issues of American Lutherie and get discounts on products. For details, visit the membership page. If you are already a member, login for access or contact us to setup your account.
