Posted on January 15, 2026January 15, 2026 by Dale Phillips Partial Refrets Partial Refrets by John Calkin Originally published in American Lutherie #90, 2007 Partial refrets are a somewhat different matter than a full refret. Full refrets are often done for reasons other than worn frets, such as a compression refret to take excess relief out of a neck with a nonoperative or nonadjustable truss rod, or to allow a fretboard hump at the body joint to be dressed out. Partial refrets are usually performed on an instrument that has been played exclusively on the first few frets. Those frets have been grooved by the strings to the point where the strings buzz on the seldom-used frets. Most of the time I like to replace a couple of the unmarred frets as well just to play it safe. Occasionally a fret in the middle of the fretboard gets damaged and must be replaced. The procedure for this is similar to a partial refret for worn frets. There are other reasons to perform a partial refret, such as installing taller frets by the nut to make a slightly back-bowed neck playable, but these considerations are not covered here. I used to dislike partial refrets and tried to talk the customer into a full refret. This insured that the same fretwire covered the entire fretboard and also put more money in my pocket. After a slight mental adjustment and some practice at partial refrets I have come to look forward to them. The money involved is less, but partial refrets are normally far less complicated than a full refret and take a predictable amount of time. Become A Member to Continue Reading This Article This article is part of the Articles Online featured on our website for Guild members. To view this and other web articles, join the Guild of American Luthiers. For details, visit the membership page. MEMBERS: login for access or contact us to setup your account.
Posted on January 15, 2026January 15, 2026 by Dale Phillips Chalk-fitting Guitar Braces Chalk-fitting Guitar Braces by Stephen Marchione from his 2017 GAL Convention workshop Originally published in American Lutherie #140, 2020 First, have a plan. Know what you’re making. It seems like an obvious thing, but sometimes people start a guitar without a good idea of what the brace layout will be. When I design a new model, I’ll often get a piece of aluminum flashing and lay out a bracing template. If you’re building an historical model, you can transfer the blueprint to a template of aluminum or plexiglas. This gives you a clear idea of what your braces are supposed to be doing, and it lets you be sure that the braces end up where they were designed to go. Photo 1 is a closeup of one of my bracing templates. I use the little holes to make pencil marks on the soundboard. On a classical guitar, a lot of builders push the big harmonic bars down into the solera, or dished workboard. But that can cause distortion of the top. Even on a Spanish guitar, I take the time to chalk-fit the brace. That gives a better structure with less stress. I highly recommend it. Become A Member to Continue Reading This Article This article is part of the Articles Online featured on our website for Guild members. To view this and other web articles, join the Guild of American Luthiers. For details, visit the membership page. MEMBERS: login for access or contact us to setup your account.
Posted on January 15, 2026January 15, 2026 by Dale Phillips Slotting Fretboards Slotting Fretboards by John Calkin Originally published in American Lutherie #70, 2002 and Big Red Book of American Lutherie, Volume Six, 2013 Many luthiers skip the tedious chore of slotting their own fretboards, and with good reason. Preslotted boards are readily available in most of the common scale lengths, and I’ve never used a prepared board that wasn’t accurately made. However, if you wish to escape the use of ebony or rosewood, or if a strange scale length is calling your name, you may have no choice but to slot your own fretboards. Accuracy and neatness are the attributes of a properly slotted board. Completing the job efficiently while keeping your temper under control requires a few basic tools. Be warned, however, that the frustration factor is harder to control than the necessary accuracy. Fretboard wood is usually the hardest and most abrasion resistant that can be found, and it doesn’t give in to slotting politely. It’s possible to buy your way out of this situation. It’s ironic that the cost of machine slotting is hardly more than a dedicated miter box, and can be a lot cheaper than a deluxe miter box. Assuming, that is, that you haven’t invested in a table saw just to cut fret slots. Become A Member to Continue Reading This Article This article is part of the Articles Online featured on our website for Guild members. To view this and other web articles, join the Guild of American Luthiers. For details, visit the membership page. MEMBERS: login for access or contact us to setup your account.
Posted on October 10, 2025October 10, 2025 by Dale Phillips Production Techniques for the Custom Luthier Production Techniques for the Custom Luthier by Charles Fox from his 2011 GAL Convention workshop Originally published in American Lutherie #110, 2012 Tim Olsen: It’s my pleasure to introduce Charles Fox, America’s lutherie teacher number one. Charles, didn’t you used to teach in yurts? (laughter) There weren’t many lutherie teachers in America during the early ’70s. Charles has a lot of credits, but to me, the credit that beats all others is that this is the guy who taught Fred Carlson. That means a lot to me. So please welcome Charles Fox. (applause) Charles Fox: Yes, I am proud of Fred. In fact, I’m proud of so many people who have been through my classes. How many here have spent time with me? Wow, look at that. You’ve gotten so old. (laughter) I arrived late yesterday, and John Greven was just finishing his talk. I went up in the back and looked down, and all I saw was bald and gray. (laughter) We’ve got to do something to get more young people into the field. The way guitar making is evolving suggests a glorious future, but if a new group of people doesn’t come along to take it over, it might have just been a moment in history. Today I’m going to discuss and demonstrate some practical approaches to being more prolific luthiers. Many processes that make guitar making relatively easy, efficient, accurate, and consistent in a production situation can be adapted to the needs of the creative custom builder. Having been in both worlds, I can tell you that there’s a lot you can do to become more efficient without compromising quality. Become A Member to Continue Reading This Article This article is part of the Articles Online featured on our website for Guild members. To view this and other web articles, join the Guild of American Luthiers. For details, visit the membership page. MEMBERS: login for access or contact us to setup your account.
Posted on July 15, 2025July 15, 2025 by Dale Phillips Greven Images Greven Images John Greven Demonstrates His Inlaying and Engraving Methods by John Greven from his 2001 GAL Convention workshop Originally published in American Lutherie #72, 2002 and Big Red Book of American Lutherie Volume Six, 2013 In over forty years in this business, I’ve developed my own way of doing things. Today I’m going to show you my method for cutting the inlay out of shell or laminate, for cutting the hole for the inlay and gluing it in, and for engraving it to bring it to life. “Don’t try this at home, kids.” It’s my own method, not the gospel. I learned this on my own, and it works better than the standard technique of cutting pearl by hand for me. If you want to see the standard way, check out Larry Robinson’s book, The Art of Inlay. It has wonderful pictures. His method for cutting pearl, which is more orthodox, involves a simple cutting table that has a V-shaped cutout with a small hole at the narrow end, and you saw vertically as you hold the piece down on this table. I just never could get the hang of that; it seemed very cumbersome and slow. The one advantage I can see in that approach is that the material is always supported right next to your blade, so you can make little tight cuts with less risk of breakage. Become A Member to Continue Reading This Article This article is part of the Articles Online featured on our website for Guild members. To view this and other web articles, join the Guild of American Luthiers. Members also receive 3 annual issues of American Lutherie and get discounts on products. For details, visit the membership page. MEMBERS: login for access or contact us to setup your account.
