Posted on July 15, 2026July 15, 2026 by Dale Phillips The $75 Guitar Challenge The $75 Guitar Challenge by Doug Hunt and Mark French Originally published in American Lutherie #142, 2021 Mark: A couple years ago, I was walking around a big home store and started to wonder whether it would be possible to build a guitar only from things I could buy there. Obviously, they didn’t sell tuners, fretwire, or truss rods. However, I thought it might be possible if one had those three things. I decided that, given those parts, it might be possible to make a guitar with $75 to spend at the home store. Thinking it might be an interesting challenge, I suggested the idea to Doug Hunt. Doug and I have been guitar-making friends for years, having met as part of a project aiming to teach technical subjects to high school students through guitar making. (Check it out at guitarbuilding.org.) He was interested, though not looking for one more thing to do at the time. A while later, he suggested that a better idea would be to start with a budget of $75 that could be spent anywhere (he’s a big fan of eBay, as it happens). As long as the money could be spent anywhere, he thought that it might be possible to do the whole instrument for $75. Over some months of occasionally revisiting the idea, we did a little negotiating and settled on the following rules: Become A Member to Continue Reading This Article This article is part of the Articles Online featured on our website for Guild members. To view this and other web articles, join the Guild of American Luthiers. For details, visit the membership page. MEMBERS: login for access or contact us to setup your account.
Posted on April 7, 2026April 7, 2026 by Dale Phillips Classical Guitar Setup Classical Guitar Setup by Kevin Aram from his 2014 GAL Convention workshop Originally published in American Lutherie #132, 2017 Thank you for turning out. I appreciate it. I put on this natty little microphone and now I feel like Dolly Parton at Glastonbury — without, of course, the rhinestones. (laughter) Bringing one of my guitars with me wasn’t possible, so a couple days ago I bought a guitar in Seattle for demo purposes. It’s brand new, cost about $300, is mass-produced in China, and has a solid top. Because I want to talk about setup from different angles, I’ll use this guitar, and assume you are interested in building new guitars and repairing older ones as well. To me, setting up a classical guitar means making it play as easily and as in tune as possible, and to make it sound as good as possible. And, most importantly, it must meet the player’s satisfaction. If you’re making a guitar for yourself, you just make it to suit you. Obviously, if you are making guitars for other people, then you have to take into account the way they play. Some people want a guitar that is harder to play. They’ve got a strong technique and they physically need to dig into the strings when they play. No two players are the same, so no two setups are the same. It’s a very personal thing. It’s a balance; on one side is “ease of playing” and on the other “tone” or “quality of sound.” Basically, the higher the action on the guitar, the harder it is to play and the more volume it will produce — all things being equal. The lower the action, the easier it is to play, the quieter it will be, and it will be more prone to buzzing and problems in the sound. Become A Member to Continue Reading This Article This article is part of the Articles Online featured on our website for Guild members. To view this and other web articles, join the Guild of American Luthiers. For details, visit the membership page. MEMBERS: login for access or contact us to setup your account.
Posted on April 21, 2023May 14, 2025 by Dale Phillips Meet the Maker: Henry Stocek Meet the Maker: Henry Stocek by John Calkin Originally published in American Lutherie #62, 2000 and Big Red Book of American Lutherie Volume Six, 2013 There is a host of nonluthiers without whom lutherie would suffer. I refer to the makers and suppliers of the products that eventually comprise our instruments — the wood, trim items, pickups, cases, hardware, and finish products that make instruments more functional and more interesting. It should come as no surprise that most of these folks are as fascinating and dedicated as any luthier. We’ve met a few of them in these pages before, and I hope to give more of them the exposure they deserve. First up is Henry Stocek, the celluloid guru who introduced us to the art of turtleoid creation (see Reinventing the Celluloid Tortoise). He created Deep River Vintage Instrument Supply to furnish the trade with imitation tortoiseshell pickguard stock that was reminiscent of the color and patterns used in the ’30s. Other items are on the way. Become A Member to Continue Reading This Article This article is part of our premium web content offered to Guild members. To view this and other web articles, join the Guild of American Luthiers. Members also receive 4 annual issues of American Lutherie and get discounts on products. For details, visit the membership page. If you are already a member, login for access or contact us to setup your account.
Posted on March 4, 2022May 30, 2025 by Dale Phillips Reinventing the Celluloid Tortoise Reinventing the Celluloid Tortoise by Henry Stocek Originally published in American Lutherie #61, 2000 and Big Red Book of American Lutherie Volume Six, 2013 Celluloid is a dinosaur, and making it is a disappearing art. Only musical instruments and ping-pong balls require it anymore. Yet it is the only plastic that can resemble organic materials, have a beautiful depth in its look, and be sliced into thin sheets that remain stable. Acetates and resins still cannot achieve the look and remain stable at the thicknesses required for pickguards. Its composition is very simple: cellulose soaked in a nitric acid solution and plasticized with camphor. Cellulose is derived from the cell walls of any plant. Cotton used to be the source of the cellulose used to make celluloid, but I think wood is the main source today because it’s the cheapest. In 1846, it was discovered that if cotton was soaked in a nitric acid solution, they got nitrocellulose. With a lot of nitric acid, it becomes an explosive — gun cotton. The Navy shoots big guns with this even today. With a less acidic application, the nitrocellulose is a nonexplosive stuff that can be molded into solid shapes, although it is very brittle. About 1860, John Wesley Hyatt accidentally discovered that by adding camphor, an aromatic paste from an Asian tree (think Vicks and mothballs), the nitrocellulose became a moldable solid that did not get brittle. Hence, celluloid. Today, solvents like acetone and alcohol are used to blend it. It’s cooked under pressure once the color composition has been established. It is an approximate science — more art and intuition than exactness. Hence the difficulty in achieving a tortoise pattern and color that come out right. Become A Member to Continue Reading This Article This article is part of our premium web content offered to Guild members. To view this and other web articles, join the Guild of American Luthiers. Members also receive 4 annual issues of American Lutherie and get discounts on products. For details, visit the membership page. If you are already a member, login for access or contact us to setup your account.
Posted on August 11, 2021May 20, 2025 by Dale Phillips Flexible Dulcimer Hammers Flexible Dulcimer Hammers by Russ Carlisle Originally published in American Lutherie #10, 1987 and Big Red Book of American Lutherie Volume One, 2000 Quote from an 1895 Montgomery Ward catalog: “Dulcimer beaters, flexible handles, felt covered heads. $.35” Train of thought: The hammered dulcimer is a fun instrument. Hammering is fun. Hammers are the link between player and instrument. Better hammers can contribute significantly to the fun experience. Some important elements of hammer design are: weight and balance, length and proportion of shaft, shape of head and shape of grip end. Become A Member to Continue Reading This Article This article is part of our premium web content offered to Guild members. To view this and other web articles, join the Guild of American Luthiers. Members also receive 4 annual issues of American Lutherie and get discounts on products. For details, visit the membership page. If you are already a member, login for access or contact us to setup your account.
