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Sealing with Shellac and Varnishing Rosewood

Sealing with Shellac and Varnishing Rosewood

by Neil Hebert

Originally published in Guild of American Luthiers Data Sheet #269, 1984 and Big Red Book of American Lutherie, Volume One, 2000



I have been using oil varnish on my instruments for years and have always found the finishing stages to be long and tedious. Still, I find the results of a good rubbed varnish job to be superior to lacquer; it gives the nicest “feel” to the guitar as well as showing the wood to the best advantage.

One of the most ticklish problems in my experience is the seal coat of shellac, especially the first coat. The seal coat must be applied evenly in order to maintain consistent color on rosewood. The resins in the wood tend to wash out over the surface, which can result in irregular staining. I have tried three methods for applying this coat:

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Seedlac

Seedlac

by Nicholas Von Robison

Originally published in Guild of American Luthiers Data Sheet #150, 1980 and Big Red Book of American Lutherie Volume One, 2000



Seedlac resin, when combined with alcohol, gives a magnificent spirit varnish suitable for spraying or French polishing with qualities far superior to its better known cousin shellac. It’s more transparent, faster drying, harder, and more resistant to scuffing and moisture. The latter quality is of particular value as sweaty hands can play havoc on a shellac-based finish on a musical instrument. With all this going for it, it is not well known or used by luthiers to a great extent. The primary reason is that the major paint and varnish manufacturers buy most of the crop for their own needs, leaving little for the small-scale importers.

About 60% of the resin is collected from an area between Calcutta and Central India with lesser amounts coming from Myanmar, Thailand, and Laos. There is a distinct difference in the resin color from different areas. The lac west of Calcutta is yellow or orange, east and south of Calcutta it is red, a pale red in Assam, and a dark red in Thailand. The resin comes from various indigenous trees, primarily kusam (Scheichera trijuga) which has the best color (pale yellow) and quality, but others such as pala (Wrightia tomentosa), ber (Berrya amomilla), and ghont (Bursera serrata). Two crops occur each year, summer and winter, and they revolve around the life cycle of a scale-like insect (Laccifer lacca) which infests the host trees. This small (about the size of an apple seed) red critter was cultivated as early as 80 A.D. for the purplish dye it contains. But not until 1580, in the records of Akbar the Great, do we find any mention of seedlac resin for varnish making.

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Honest Ron’s Lacquer Finishing Technique

Honest Ron’s Lacquer Finishing Technique

by Ron Lira

Originally published in Guild of American Luthiers Data Sheets #262, 1983 and Big Red Book of American Lutherie, Volume One, 2000


Tools and Materials:
High quality spray gun — Binks 69
Respirator and rubber gloves
1/2 h.p. or larger compressor
2 water traps in air line — Amflo 1060
Air regulator for 40 lbs.–50 lbs. static — Binks
Hot plate with water tub
Clean place to spray
Air or electric buffer and pads
     Rodac 717 and Schlegel 875C pads
120-, 220-, 320-, 600-grit sandpaper
     3M Tri-M-ite Fre-cut and wet or dry
Behlen Pore-o-Pac paste wood filler
Sherwin Williams T75C40 Finish lacquer
Sherwin Williams T67F3 Vinyl sanding sealer
Sherwin Williams R7K120 Thinner
Sherwin Williams R7K27 Retarder
Sherwin Williams D1T271 Rubbing compound
Sherwin Williams D1T13 Polishing compound
3-M-05990 Imperial Hand glaze

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“1704” Varnish Recipe

“1704” Varnish Recipe

by George Manno

Originally published in American Lutherie #12, 1987 and Big Red Book of American Lutherie Volume One, 2000



The subject of violin varnish and its making has been the topic of great debate and secrecy for the last hundred years. Many makers still spend a great deal of time chasing the elusive dream of coming up with the perfect varnish. Books and manuscripts are filled with endless recipes from the very basic to the most absurd. I have seen some formulas that call for ingredients such as goat urine, sheep bile, gold, and other even more exotic organic extracts that have to be boiled, dried, and then mixed with many different hazardous chemicals. I showed Dr. James Martin, head chemist for Bradshaw and Praeger Shellac Co., one of these more eccentric recipes. His reply to me was, “If you heat these chemicals, you will probably blow your shop to smithereens.” Needless to say, I took his advice.

The varnish recipe described on the preceding page is known throughout the world as “1704”. The recipe came out of the old Wurlitzer shop in the early ’50s. As you can see, the varnish is a simple mixture of seedlac, gum, resin, and oil mixed with alcohol.

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