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Meet the Maker: Ralph Novak

Meet the Maker: Ralph Novak

by John Calkin

Originally published in American Lutherie #70, 2002 and Big Red Book of American Lutherie, Volume Six, 2013



There aren’t a lot of questions in this interview. Ralph’s mind is organized. I made the appointment to interview him during the 2001 GAL Convention, and when the appointed time rolled around his story poured out almost as if he were reading it — an interviewer’s dream. I’ll bet he’s always been that way. We should all be so lucky. The interview was later updated to late April 2002.


How were you introduced to music and lutherie?

I started with piano lessons in the third grade, and started playing guitar when I was fourteen. By the time I was fifteen I began modifying and customizing my guitars. My dad was helpful in that. He didn’t know anything about instruments, but he was an excellent woodworker, and even when I was a child he made his shop available to me. He’d show me his projects, maybe let me sand something, and answer any questions I came up with about the shop and the work. The shop was never locked up. I’d go down there and do stuff.

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Meet the Maker: Charles Beare

Meet the Maker: Charles Beare

by Jonathon Peterson

Originally published in American Lutherie #82, 2005 and Big Red Book of American Lutherie Volume Seven, 2017



In the violin world, Charles Beare is one of the people whose opinion matters. His passion for instruments has inspired him to achieve an internationally recognized level of expertise. His London-based business, J&A Beare Ltd., was established in 1865, and he is the fourth generation Beare to sit at its helm. Last November he attended the Violin Society of America’s 32nd Convention to lecture and to help judge their 16th International Competition. He graciously took time out of his busy schedule there to tell me a little about his life and his love for the instruments.


I don’t know if you are aware, but you have been in the pages of our journal before.

Oh really? When was that?

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Sealing with Shellac and Varnishing Rosewood

Sealing with Shellac and Varnishing Rosewood

by Neil Hebert

Originally published in Guild of American Luthiers Data Sheet #269, 1984 and Big Red Book of American Lutherie, Volume One, 2000



I have been using oil varnish on my instruments for years and have always found the finishing stages to be long and tedious. Still, I find the results of a good rubbed varnish job to be superior to lacquer; it gives the nicest “feel” to the guitar as well as showing the wood to the best advantage.

One of the most ticklish problems in my experience is the seal coat of shellac, especially the first coat. The seal coat must be applied evenly in order to maintain consistent color on rosewood. The resins in the wood tend to wash out over the surface, which can result in irregular staining. I have tried three methods for applying this coat:

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Questions: Tru-Oil Finishes

Questions: Tru-Oil Finishes

by Jeff Jewitt

Originally published in American Lutherie #90, 2007

 

Eric Nicholson of Northern Ireland asks:

Woodworker magazine published an article on Stewart Adamson’s work regarding Tru-Oil finishes. His method involved a considerable amount of work with Micro-mesh during the process. I tried his method on my own guitars, both classical and steel string, with very satisfying results. Tru-Oil gives an attractive semigloss finish on all woods, but Adamson also goes on to say that for those that like a gloss finish, a gloss tung oil is now available only in the USA. Does anyone know of this gloss tung oil and where it is available in the States, or if it is now available in the UK?


Jeff Jewett of Homestead Finishing in Cleveland Ohio
responds:

Tru-Oil is not pure tung oil. It’s a mixture of linseed oil, mineral spirits, and, according to the manufacturer, “modified oil.” It’s arguable that no tung oil is even used in this stuff. When finish chemists talk about “modified oil” as an ingredient they typically mean either chemical modification or heat modification. Chemically modifying a drying oil involves reacting it with chemicals and heat to form what are known as alkyds, which are used in varnish manufacture. Heat-treated oils basically jump start the drying/curing process. Pure heat-treated oils are used all the time in making finishes, but they rarely show up as “finishes.” The only pure heat-treated linseed oil I know of is Tried and True “Varnish Oil.” Pure heat-treated tung oil is sold in this country under the Sutherland Welles brand (www.sutherlandwelles.com). So I would be tempted to say that Tru-Oil is a mix of linseed oil and some sort of modified linseed or tung oil. Because it has a high oil content, it is not possible to produce a very glossy finish. High oil (also known as long oil) products tend to form microscopic wrinkles at the surface as they cure.

There is one way to heat-modify pure tung oil so that it will form a glossy film. This involves careful and controlled heating of the oil to about 450°F. Very few people can cook tung oil properly nowadays, but you can buy it under the Sutherland Welles brand “Original Formula High Lustre.” I don’t know if they will ship overseas. It’s not an easy finish to do, and I’m not sure that it will match the gloss of a French polish, but at least you know it is real tung oil, along with solvent and some driers.

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Violin Varnish and Sealers

Violin Varnish and Sealers

by Graham Caldersmith

Originally published as Guild of American Luthiers Data Sheet #276, 1984, and Big Red Book of American Luthierie Volume One, 2000



Probably more unsubstantiated speculation has been written about violin varnish, its effects on the instrument, and the quest for the “lost” Cremonese recipe than about any other of the subtleties of the violin and its behavior.

It is true that those who have examined enough violins to appreciate the variety of varnishing systems employed by different makers in different ages cannot but admire the clear golden-brown varnish sometimes grading to a deep red that characterizes 17th–18th century Cremonese instruments. It is also true that varnish preparation and application techniques changed to more durable and convenient ones towards the end of the 18th century when faster drying oil and spirit varnishes were developed to meet the needs of the growing furniture trade, arguably at the expense of transparency and lucidity. So while bearing in mind that the early Cremonese varnishes were not unique to the violin trade, since they appear on fine furniture and wooden ornaments of the same period, we may reasonably inquire as to how important the varnishing techniques used by the Cremonese Masters were to the excellence of the violins they produced. Were the advantages of Cremonese varnishing merely passive, in that they preserved good violins into sublime maturity, or were they also active, conditioning the wood for optimal acoustical behavior?

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