Posted on May 26, 2026May 26, 2026 by Dale Phillips Uke Making for Guitar Makers Uke Making for Guitar Makers by Bob Gleason Originally published in American Lutherie #96, 2008 Ukuleles come in a wide variety. You’ve probably seen pineapple and cigar box ukes, so you know they are traditionally less defined than guitars. The size of the uke is defined by the scale length. There’s a guy in Japan who plays a baritone-size body with a soprano scale length, but it’s still a soprano uke. The names of the sizes, from smallest to largest, are soprano, concert, tenor, and baritone. The first three are tuned the same (GCEA), while the baritone is tuned like the highest four strings of a guitar (DGBE). Traditionally, the shapes of the bodies are roughly guitar-like, though various builders have taken severe liberties with the shapes without incurring the wrath of most uke players. Nothing about uke construction is engraved in stone. Become A Member to Continue Reading This Article This article is part of the Articles Online featured on our website for Guild members. To view this and other web articles, join the Guild of American Luthiers. For details, visit the membership page. MEMBERS: login for access or contact us to setup your account.
Posted on July 7, 2024May 6, 2025 by Dale Phillips Lemon Oil and Carnauba Wax Lemon Oil and Carnauba Wax by Jimmie Van Originally published in Guild of American Luthiers Data Sheet #97, 1978 and Big Red Book of American Lutherie Volume One, 2000 In a living tree the cell walls are saturated with water and pretty much keep their shape. After a tree is cut down and the wood is processed by air drying or kiln drying, most of the water is removed. The wood can shrink up to 20%. This wood is now like a sponge and even a finish like lacquer, varnish, or shellac only slows the rate of moisture absorption or loss. Thus, over time, the cells lose part of their ability to remain at or return to the size that you had originally intended. We see the results in swelling, shrinking, and cracking. Using pure lemon oil as a cleaner and carnauba wax as a sealer can further protect woods and slow down the changes on finished instruments. It is important to start with lemon oil that you know is pure. Most products sold as lemon oil contain considerable amounts of petroleum distillates and synthetics. Avoid these. You may be able to locate lemon oil through an essential oils store or a store carrying natural products (if it’s food quality, it’s probably the right stuff). First I make sure that the surface of the guitar or other wood instrument is free of old wax by using a mild wax remover. (The lemon oil will dissolve previous coats of carnauba wax.) I keep a soft, oil-moistened cloth in a sealable glass jar to keep it from evaporating between instruments. With this cloth I spread a coat of lemon oil over the entire instrument, letting it stand for fifteen to forty-five minutes or until most of the oil has been absorbed. Wipe any remaining oil off after this time as the wood will only take in what it needs. Pure lemon oil will not harm acetate or celluloid, but it can damage styrene. This can be a problem on some cheap instruments. Although pure lemon oil does not harm most finishes, I recommend caution, especially around stains. Lemon oil is also good for removing rosin buildup on violins, cleaning strings, and bringing up the sheen of finished or unfinished mother-of-pearl. Become A Member to Continue Reading This Article This article is part of the Articles Online featured on our website for Guild members. To view this and other web articles, join the Guild of American Luthiers. Members also receive 3 annual issues of American Lutherie and get discounts on products. For details, visit the membership page. MEMBERS: login for access or contact us to setup your account.
Posted on July 5, 2024May 15, 2025 by Dale Phillips The Case for Using Natural Dyes The Case for Using Natural Dyes by Nicholas Von Robison Originally published in Guild of American Luthiers Quarterly Volume 11, #1, 1983 and Big Red Book of American Lutherie, Volume One, 2000 Luthiers do not need to color their raw materials as much as other woodworkers. We use fine woods that can stand on their own merit without any help from the dye pot. But now and then we do find a need for dyes: for example, for rosettes, bindings, taking grey streaks from ebony, enhancing the color cast of wood, and tinting finishes. In 1856 young William Henry Perkin was trying to synthesize quinine but instead wound up with a black tarry mess. This was mauveine, the first of the coal-tar derived dyes. By 1900 the aniline dyes (coal-tar derived) had virtually replaced all other dye materials. Up to this point, dyeing was done with naturally occurring materials and was more of an art than a science. With aniline dyes results were predictable, repeatable, stable, nonfading, and a heck of a lot simpler. There was bound to be a reaction, of course. The art of natural dyeing is returning to the amateur weavers and textile artists; I doubt if woodworkers will be far behind. Become A Member to Continue Reading This Article This article is part of our premium web content offered to Guild members. To view this and other web articles, join the Guild of American Luthiers. Members also receive 4 annual issues of American Lutherie and get discounts on products. For details, visit the membership page. If you are already a member, login for access or contact us to setup your account.
Posted on July 1, 2024May 22, 2025 by Dale Phillips Questions: Spraying Lacquer in Garage Questions: Spraying Lacquer in Garage by Jeff Jewitt Originally published in American Lutherie #101, 2010 MR in Portland, Oregon asks: Anyone have suggestions for spraying lacquer in a small one-car garage? Do you really need an explosion-proof fan? I do have an unfinished bathroom in my basement, and it has a cheap exhaust fan. Jeff Jewitt from Homestead Finishing Products in Cleveland, Ohio responds: I definitely suggest a garage over a basement for spraying solvent lacquer. A basement is very hard to exhaust properly and most basements don’t have a large enough window for the fan necessary for flammable products. In addition, the residual odor from lacquer will be more noticeable in a basement than a garage. Become A Member to Continue Reading This Article This article is part of our premium web content offered to Guild members. To view this and other web articles, join the Guild of American Luthiers. Members also receive 4 annual issues of American Lutherie and get discounts on products. For details, visit the membership page. If you are already a member, login for access or contact us to setup your account.
Posted on June 28, 2024May 14, 2025 by Dale Phillips Spraying Lacquer With Nitrogen Spraying Lacquer With Nitrogen by Harry Coleman Originally published in Guild of American Luthiers Data Sheet #64, 1978 and Big Red Book of American Lutherie Volume One, 2000 There are several advantages of using compressed nitrogen for spraying over the more conventional air compressor. Air compressors, when pulling air right out of the atmosphere, also pull the moisture in the air right into the storage tank. Most of it can be filtered out, but not all. In addition, oil has a way of working its way from the piston assembly in the compressor into the air line and ending up on your work. Compressors are expensive and do break. You have to have a long enough air line to get the compressor out of the finishing room or a spark from the motor could blow you away. Long lines cause a drop in air pressure. With nitrogen you are assured of 100% clean, dry “air.” Since there’s no motor involved, you can put the whole unit in the finishing room and use a shorter air line. The only disadvantage is that air is free, but nitrogen isn’t. You also have to take your tank out to get it filled. This is inconvenient, but the quality of the spray job makes it worth the trouble and expense, especially for a low-volume shop. Become A Member to Continue Reading This Article This article is part of our premium web content offered to Guild members. To view this and other web articles, join the Guild of American Luthiers. Members also receive 4 annual issues of American Lutherie and get discounts on products. For details, visit the membership page. If you are already a member, login for access or contact us to setup your account.