Posted on April 8, 2022May 22, 2025 by Dale Phillips Cleaning Shop, Part 2 Cleaning Shop, Part 2 by John Calkin Published online by Guild of American Luthiers, April 2022 see also, Cleaning Shop Part 1 by John Calkin There aren’t many scraps in a guitar shop that are useful for making guitars. What guitarmaker would throw those out? But if you scale down to flat-back mandolins or ukuleles you can make use of a lot of expensive material that would otherwise end up in a landfill. The wood I threw out in Cleaning Shop Part 1 was wood I thought I wouldn’t live long enough to use. I had no one to pass it on to. After working for Huss & Dalton for 19 years and more than 4000 guitars I had a crazy amount of scraps. The material I still have should keep me working on my own for years to come. ◆ Quartersawn spruce and cedar strips for center seam back grafts. All photos by John Calkin. Fingerboard cut-offs for banjo tailpieces, heel caps, inlays, etc. Rosewood aplenty for headstock caps, inlays, heel caps, laminated fingerboards and bridges. Material for back grafts and end grafts. Neck stock. (The fingerboards didn’t come from anyone’s scrap pile.) Spruce and mahogany ukulele tops and backs. Mahogany for uke sides comes from the neck stock. More fingerboard cut-offs, good for fingerboard bindings and laminated bridges. Just to present ideas, these ukulele or mandolin fretboards were laminated from mahogany and rosewood. A banjo tailpiece. Unfinished boxes made of mahogany, rosewood, and ebony. What? You don’t make crafty gifts and stuff in your shop? see also, Cleaning Shop Part 1 by John Calkin
Posted on April 7, 2022May 13, 2025 by Dale Phillips Violin Setups, Part One Violin Setups, Part One by Michael Darnton from his 1990 GAL Convention lecture Originally published in American Lutherie #35, 1993 and Big Red Book of American Lutherie Volume Three, 2004 See also, Violin Setups, Part Two by Michael Darnton Setups represent one of the most important aspects of violin work. They are the most changeable part of a violin and can make the difference between a customer liking or hating a violin. People who do setups for a living in large shops do a lot of them — countless numbers of bridges, pegs, posts, and nuts. If you’re making one or two or twenty instruments a year you’re not going to be doing many setups. For the people who do those things everyday, it’s a very specialized art and they have very rigorous standards. With that in mind I’m going to try to communicate to you some of those standards, along with some actual “how-to” hints. Tools A bench hook (Photo 1) is simply a piece of wood that has a strip nailed to the bottom on one end and a strip nailed to the top on the other end. It hooks over the front edge of the bench and gives a stop to work against. On the under side of my bench hook I’ve glued a piece of sandpaper (Photo 2). If a tiny, thin piece of wood needs to be planed thinner, I flip over the bench hook and use the sandpaper as a traction area. Become A Member to Continue Reading This Article This article is part of our premium web content offered to Guild members. To view this and other web articles, join the Guild of American Luthiers. Members also receive 4 annual issues of American Lutherie and get discounts on products. For details, visit the membership page. If you are already a member, login for access or contact us to setup your account.
Posted on April 7, 2022May 14, 2025 by Dale Phillips Violin Setups, Part Two Violin Setups, Part Two by Michael Darnton from his 1990 GAL Convention lecture Originally published in American Lutherie #37, 1994 and Big Red Book of American Lutherie Volume Three, 2004 See also, Violin Setups, Part One by Michael Darnton Bridge When fitting a bridge, the first thing to determine is the proper placement. Ideally the bridge is exactly centered between the inner nicks on the f-holes. This assumes that the holes are centrally located on the violin, which is not always the case, and that the fingerboard is pointed at that position, which it commonly isn’t. The most important aspect of bridge placement is that the string path should be in a straight line. That is, the bridge should be directly between the nut and the end button. In this centering I would expect a maximum total deviation of about .5MM, and I would try to compromise this adjustment the least, assuming that the strings remained pretty much over the center of the fingerboard. If the neck was pointed really wrong I might consider resetting it. Also, I always check to be sure of the position of the end button, and I’ll move it if necessary. In some instances this can be an easy method of correcting for a slightly-wrong neck set. If the f-holes were really off center on an old instrument and I had the time and money, I’d consider resetting the neck and end button off center to match, possibly replacing the neck so that the heel would still point (although crookedly) at the button at the top of the back, minimizing changes to the button. Anyway, with an understanding of the problem and the possibilities, find a good place for the bridge to sit in the “east-west” dimension, then determine the proper “north-south” location. Ideally, the length of the neck from the nut to the edge of the top next to the neck on the E-string side should be 130MM, and from that point to the middle of the bridge 195MM; a ratio of 2:3. Consistency in this ratio keeps the positions of the player’s fingers relatively the same compared to the edge of the body, no matter what the total string length — an important factor in finding notes in the upper positions. If the length on the neck is off, the position of the bridge should be altered to compensate. For instance, if the neck length is 128MM, the distance to the bridge (the “stop”) would be (128/2)×3=192MM. This is the theory, at least, but I should also warn you that like most things in the violin world this is a subject of controversy, because some people believe that the total length of the string is the most important thing and would deal with the 128MM neck by making the stop 197MM instead. These people maintain two things. Firstly, that the player will quickly adjust to the new ratio. This is true — just ask a viola player. Violas are notoriously nonstandard. Secondly, they assert that the proper string length is important for the tone of the instrument. This is possibly but not necessarily true. Now you know the logic; the decision is yours. Become A Member to Continue Reading This Article This article is part of our premium web content offered to Guild members. To view this and other web articles, join the Guild of American Luthiers. Members also receive 4 annual issues of American Lutherie and get discounts on products. For details, visit the membership page. If you are already a member, login for access or contact us to setup your account.
Posted on April 7, 2022May 21, 2025 by Dale Phillips Visits to Guitarrerias Visits to Guitarrerias by David Macias Originally published in Guild of American Luthiers Quarterly Volume 7 #4, 1979 As a young boy, I used to think that for me to one day be able to play authentic Flamenco guitar would be the greatest thing in my life. Now, many years later, I do play authentic Flamenco, and I have discovered another wonderful way to express myself through the guitar... the Art of Lutherie. How I came to this discovery, is the story t hat follows. To set the scene, imagine yourself in Madrid, Spain, in the fall of 1966. After several years of Flamenco guitar study in San Francisco, California, here I was in Madrid. My guitar teacher, Adonis Puertas, a well-known concert guitarist, was leaving San Francisco. He suggested that I go to Spain for advanced study if at all possible. Become A Member to Continue Reading This Article This article is part of our premium web content offered to Guild members. To view this and other web articles, join the Guild of American Luthiers. Members also receive 4 annual issues of American Lutherie and get discounts on products. For details, visit the membership page. If you are already a member, login for access or contact us to setup your account.
Posted on March 4, 2022May 8, 2025 by Dale Phillips The Piccolo Bass The Piccolo Bass by Frederick C. Lyman, Jr. Originally published in Guild of American Luthiers Quarterly, Volume 8 ,#1, 1980 In the last ten or fifteen years there has been a virtual explosion of interest in the string bass. Many bassists now use their instruments in ways that were hardly thought of just a few years ago. Especially, solo playing employing the extreme upper register of the bass is a prominent technique among soloists in the classical and jazz fields. Modern string technology permits a brilliance, solidity, and assurance of sound in this register that was hard to obtain previously. Electronic means of recording and amplification have brought the sounds closer to the consciousness of a large audience. Most existing basses, build in other eras for other not necessarily good( reasons, are not much help to the skilled and ambitious player of today. They are hard to play and hard to hear, except in the limited roles they were designed to fulfill. This situation suggested a new instrument which would fill the large gap between the bass and the ‘cello’ and which could be used in the melodic register but with the tonal density of the bass rather than the thinner sound of the ‘cello. I think many people had this idea, and of course we know of Mr. Hutchins’ work which approached the problem from a scientific direction. However, I had never seen a small bass that had the musical properties which were needed. Become A Member to Continue Reading This Article This article is part of our premium web content offered to Guild members. To view this and other web articles, join the Guild of American Luthiers. Members also receive 4 annual issues of American Lutherie and get discounts on products. For details, visit the membership page. If you are already a member, login for access or contact us to setup your account.
