Posted on August 11, 2021May 9, 2025 by Dale Phillips “1704” Varnish Recipe “1704” Varnish Recipe by George Manno Originally published in American Lutherie #12, 1987 and Big Red Book of American Lutherie Volume One, 2000 The subject of violin varnish and its making has been the topic of great debate and secrecy for the last hundred years. Many makers still spend a great deal of time chasing the elusive dream of coming up with the perfect varnish. Books and manuscripts are filled with endless recipes from the very basic to the most absurd. I have seen some formulas that call for ingredients such as goat urine, sheep bile, gold, and other even more exotic organic extracts that have to be boiled, dried, and then mixed with many different hazardous chemicals. I showed Dr. James Martin, head chemist for Bradshaw and Praeger Shellac Co., one of these more eccentric recipes. His reply to me was, “If you heat these chemicals, you will probably blow your shop to smithereens.” Needless to say, I took his advice. The varnish recipe described on the preceding page is known throughout the world as “1704”. The recipe came out of the old Wurlitzer shop in the early ’50s. As you can see, the varnish is a simple mixture of seedlac, gum, resin, and oil mixed with alcohol. Become A Member to Continue Reading This Article This article is part of our premium web content offered to Guild members. To view this and other web articles, join the Guild of American Luthiers. Members also receive 4 annual issues of American Lutherie and get discounts on products. For details, visit the membership page. If you are already a member, login for access or contact us to setup your account.
Posted on August 11, 2021May 16, 2025 by Dale Phillips Applications of the Silicone Heating Blanket in Violin Making Applications of the Silicone Heating Blanket in Violin Making by George Borun Originally published in American Lutherie #34, 1993 and Big Red Book of American Lutherie Volume Three, 2004 In American Lutherie #25, Mike Keller describes how he uses silicone heating blankets for bending guitar sides, and mentions an earlier article in Fine Woodworking. The potential of these devices for use in violin making became obvious to me, and with some experimentation and adaptation, I’ve developed specific applications for the violin maker. Silicone heater blankets, also called flexible heaters, are available from two sources, with a number of standard sizes in stock at each company: Watlow Electric of St. Louis, Missouri (www.watlow.com) and Benchmark Thermal of Grass Valley, California (www.benchmarkthermal.com). Watlow markets through distributors. They have a large selection of stock sizes up to 35" long. Benchmark has a smaller stock size selection, but their prices are considerably lower. They will make any size you wish, but that adds to the cost and delivery time. Stock maximum length is 20", but this is more than long enough for violins. In bending bass ribs, I use two 10" wide blankets for the longer pieces, and only one for the center bout. The best units are 4W/sq.", rather than the 2W models. This type will get up to 500°F in a couple of minutes. Product catalogs are available which list the various sizes. Become A Member to Continue Reading This Article This article is part of our premium web content offered to Guild members. To view this and other web articles, join the Guild of American Luthiers. Members also receive 4 annual issues of American Lutherie and get discounts on products. For details, visit the membership page. If you are already a member, login for access or contact us to setup your account.
Posted on April 29, 2021May 21, 2025 by Dale Phillips Rosin Varnishes Rosin Varnishes by Louis DeGrazia Originally published in Guild of American Luthiers Data Sheet #226, 1982 and Big Red Book of American Lutherie Volume One, 2000 Rosin varnishes are shunned by master violin makers because they are soft, “chippy,” and do not adhere well. Yet they are not so bad in these respects that they could not be used by an amateur or beginner on instruments with no pretension to outlast their maker. Pale rosin is a wonderful, natural, wood-derived resin that can be very easily made into a variety of beautiful and acoustically suitable varnishes both of the spirit and oil type. Its solubility in both alcohol and turpentine and its compatibility with oils and other resins make it a versatile ingredient that can help in combining normally incompatible substances to achieve special properties. Rosin varnishes have been around for centuries and in some respects they resemble those of the old Cremonese masters. Pale rosin in powdered form can be obtained from pharmaceutical companies which use it in preparation of salves and ointments. This is the purest grade and is recommended for varnish making. Rosin can be added to many varnishes to add body and to make them softer. Adding rosin to shellac makes a “woodcarver’s varnish” that can be prepared in just a few minutes, although it is best to let it stand overnight. This varnish brushes well, dries considerably slower than straight shellac, has good luster, and is much softer than shellac. To prepare, simply dissolve as much rosin as will go into solution in orange shellac and strain. Become A Member to Continue Reading This Article This article is part of our premium web content offered to Guild members. To view this and other web articles, join the Guild of American Luthiers. Members also receive 4 annual issues of American Lutherie and get discounts on products. For details, visit the membership page. If you are already a member, login for access or contact us to setup your account.
Posted on April 13, 2021May 14, 2025 by Dale Phillips Bow Hair Jig Bow Hair Jig by Thomas Snyder Originally published in American Lutherie #3, 1985 and Big Red Book of American Lutherie Volume One, 2000 As and apprentice luthier, I have come up with a better mousetrap for rehairing bows. The results with this method have been uniform hair tension, long-term retention, and reduction in rehairing time. The jig was fabricated from pine and oak. I used oak on all blocks. Item 4 makes a great carving back for ferrule wedges. I average ten bows a month and this method and jig has cut my time in half and increased the quality. On my sketch, items 2A, 2E, 2D, and 2F are the new additions to an old jig. I have made a few small changes. For the lack of a name, I will call this a “hair holder.” Item 2A swings aside to place hair over sponge rubber. The half of a 1/8" dowel holds the hair in place when the wing nuts are tightened. Become A Member to Continue Reading This Article This article is part of our premium web content offered to Guild members. To view this and other web articles, join the Guild of American Luthiers. Members also receive 4 annual issues of American Lutherie and get discounts on products. For details, visit the membership page. If you are already a member, login for access or contact us to setup your account.
Posted on July 24, 2020May 8, 2025 by Dale Phillips Area Tuning the Violin Area Tuning the Violin by Keith Hill Originally published as Guild of American Luthiers Data Sheet #283, 1984 and Big Red Book of American Lutherie Volume One, 2000 See also, Hints for Area Tuning the Violin by Keith Hill Announcements of “discoveries” of the “secrets” of Stradivarius usually are not worth the ink used to print them. When they appear, everyone reads them with the customary curiosity. Then away they are filed along with the hundreds of other such claims. They get dredged up again when someone writes yet another book on the violin. Mindful of this possible fate, I would like to offer an explanation of a discovery that I have made. It is not of the “secrets” of Stradivarius; rather it is, I believe, the acoustical system utilized by the ancient Italian violin makers. The system is simplicity itself. It is possible for anyone who understands it and has normal hearing to use it. Moreover, it requires no measuring equipment save the ears and possibly a monochord. Furthermore, the thicknesses and their inexplicable variants, which so annoy our modern sense of decency when we observe them in the finest violins by Stradivari and Guarneri, occur naturally as a result of this system. Because it is so simple, it is, of course, the last place one would think to look for the answer. I expect that once you are equipped with the following information, you will go to your nearest antique Italian fiddle and look to see if what I am saying is actually there. Become A Member to Continue Reading This Article This article is part of our premium web content offered to Guild members. To view this and other web articles, join the Guild of American Luthiers. Members also receive 4 annual issues of American Lutherie and get discounts on products. For details, visit the membership page. If you are already a member, login for access or contact us to setup your account.
