Posted on January 19, 2010September 9, 2025 by Dale Phillips Review: Shoptalk 6 Review: Shoptalk 6 Reviewed by John Calkin Originally published in American Lutherie #73, 2003 and Big Red Book of American Lutherie Volume Seven, 2015 Shoptalk 6 Stewart-MacDonald Video, 90 minutes, 2002 www.stewmac.com I look forward to each new edition of the Shoptalk videos. They show off the new Stew-Mac tools in the best soft-sell manner by simply demonstrating how they work in a real guitar shop; and on top of that there is always plenty of good randomly gathered information that has nothing to do with selling stuff. The camera work has become excellent, Stew-Mac has developed a fine team of on-camera luthiers, and the cost of the videos is always too low to pass up. You couldn’t beat that combination with a stick. Dan Erlewine leads off with an exhibition of nifty new tools. The BridgeSaver is a set of small hand tools used to repair worn bridge plates and to restore the bridge-pin area of guitar tops. Removing a shot bridge plate has become a last-ditch effort that is frowned upon by vintage folks who wish to maintain instrument originality as much as possible, and by luthiers because it is time consuming and sometimes dangerous to the guitar top. The BridgeSaver removes wood around wallowed-out or misplaced bridge-plate material and/or top material and cuts a mating disk of new wood (not included) to precisely mate with the newly formed hole. The exact procedure is better seen than described. The catalog pictures are good enough to give you the idea, but the video ought to light you up if you’ve done any old-style bridge-plate work in the past. Become A Member to Continue Reading This Article This article is part of the Articles Online featured on our website for Guild members. To view this and other web articles, join the Guild of American Luthiers. For details, visit the membership page. MEMBERS: login for access or contact us to setup your account.
Posted on January 16, 2010June 9, 2025 by Dale Phillips In Memoriam: Ray Tunquist In Memoriam: Ray Tunquist August 25, 1917 – November 7, 2010 by Tom Bednark Originally published in American Lutherie #130, 2017 A man of great importance to the art of guitar making passed away six years ago at the age of ninety-three. Raymond Elwood Tunquist of New York was a sawyer of excellence, a WWII pilot, and wonderful gentleman. Perfection of cut was his mission. For over fifty years he cut guitar-making materials of Brazilian and Indian rosewood, mahogany, and ebony for C.F. Martin, Fender, Gibson, and other makers. If you have a Martin from the 1940s, ’50s, ’60s, or ’70s, chances are Ray and his 72"-diameter bulbous-back veneer saw cut the wood. The mill yard often had stacks of rosewood and mahogany logs of great size and quality waiting to be cut by the master of sawyers. Doll Lumber and Veneer was started by Ray’s father-in-law. Mr. Doll was a German immigrant who lived in Brooklyn, New York, with his family. He started the saw mill in Brooklyn in the 1920s. Exotic wood logs came into the USA from all around the world and were cut by Mr. Doll into lumber and veneers. Ray married into the family and learned his craft in the late 1930s. Clients were log buyers and importers and Doll was known for quality of cut and better-than-average yield. J.H. Montheath, Albert Constantine, and Martin Guitar were on the client list. Two saws were used in the mill: a 60" bandsaw and the 72" circular saw, each using a carriage-and-rail system to carry the logs to be cut. The big saw had sixteen fine-tooth blade sections attached to the back so that the face was dead flat. It was powered by a 150 hp diesel engine and could cut 1/16" × 16" veneers 12' long. Ray Tunquist prepares to make a first cut. All photos by Tom Bednark. Jesse, a workman at the Doll Lumber and Veneer Company mill, rolls in a small Brazilian rosewood log. James Boyce inspects the bulbous-back veneer saw. Jim was one of the GAL’s earliest members and one of our first advertisers. He passed away in September 2015. Ray had a pilot’s license, and when he was called to service in 1942 he became a flying instructor at Brooklyn’s Floyd Bennet field for about eighteen months. Then in 1944 he was assigned to transport aircraft manufactured on the East Coast to the west. He was qualified to fly Hellcats, Bearcats, Corsairs, and other aircraft. Altogether his service lasted over four years. Back to work at the mill, Ray cut thousands of logs of all species: teak, mahoganies, rosewoods, zebrawood, ebony, lignum vitae, oaks, pines, poplar, and more. The quartersawn white oak in the Frank Lloyd Wright Room at New York’s Metropolitan Museum of Art was cut and dried by Ray. Brazilian rosewood logs were purchased by the mill to be resawn and sold to Martin and other guitar makers. The bulbous-back veneer saw would produce flitches of veneers 5/32" thick, 5"–11" wide and 8'–10' long. Those swirl patterns you see inside old Martins tell you it came off the big circular saw. In the late 1940s the mill was moved to upstate New York for more mill space and a rural lifestyle. A kiln was also built to dry the lumber. After the 1966 Brazilian log embargo, Indian rosewood was processed. Most Indian logs were 8'–10' long and were 30" or more in diameter, ranging up to about 46". The largest log cut at Doll that I saw was mahogany, 40' long by 64" diameter. We cut the log into 10' lengths, scored the center of one end with a chainsaw, and spilt it using a giant forklift. Thousands of quartered sets came out of this log. I still have a small flitch of twenty or so sheets, 14" wide and 10' long. The sawn guitar wood was stickered for air drying. When it was dry it was restacked into flitches and shipped. The Doll and Tunquist families were most likely the only families in the country to heat their homes with rosewood and other exotic wood waste! They were thrifty old timers. Ray was a great, wonderful, very smart man who worked at the mill until the age of ninety-one. He was short on words and opinion, but a true craftsman and teacher. May Ray rest in peace and may the music produced by his wood-cutting efforts sound sweetly to all.
Posted on January 14, 2010May 14, 2025 by Dale Phillips In Memoriam: Irving Sloane In Memoriam: Irving Sloane April 27, 1925 — June 21, 1998 by Roger Sadowsky Originally published in American Lutherie #55, 1998 and Big Red Book of American Lutherie Volume Five, 2008 Irving Sloane, noted author on the art of lutherie, passed away on June 21, 1998 following a three-year battle with renal cell cancer. He is survived by his wife, Zelda Sloane, his children Roy, Linda, and David, and four grandchildren. I had the pleasure to know Irving for fifteen years and would like to share some of those memories. I first discovered Classical Guitar Construction by Irving Sloane in the Whole Earth Catalog back in 1971. I was a graduate student in psychobiology and my interest in guitars was beginning to exceed my interest in graduate school. I remember the page in the Whole Earth Catalog that contained information on Irving’s book, H.L. Wild on East 11th Street in Manhattan as a source for guitar woods, and a section on Gurian Guitars who’s label read “Built on the third planet from the sun.” I can remember reading and rereading that page in the catalog at every free moment I had. Photo courtesy of Roger Sadowsky. Reading Classical Guitar Construction was like entering a new world for me. I can vividly recall the pictures of Irving planing his wood to thickness, boiling his sides in a galvanized pan and bending them over his bending form, joining the top and back, etc., etc. I read the book over and over until every detail and specification was committed to memory, including his list of sources at the back. This book was soon followed by Guitar Repair which transported me to the repair department at the Martin factory and unlocked many “trade secrets.” Next came Steel String Guitar Construction which, in spite of a rather bizarre neck joint, still provided a virtual gold mine of information and provided one of the few documented visits to Jimmy D’Aquisto’s shop. These three books provided me with all of the published information available on guitar making and guitar repair to be had at the time. They were the “Rosetta stones” of guitar making — the only key to unlock the mystery of a craft on which almost no printed information existed. The knowledge extracted from these volumes launched me on what is now a twenty-six-year career. In 1981, I met my wife, Robin Phillips. On one of her earliest visits to my shop, she spied Irving’s books on my shelf and said, “I know him — he was my neighbor when I grew up in Ridgewood, New Jersey.” She told me stories of watching Irving build his guitars in the basement and of Irving serenading her on the front porch. Robin’s mother Zelda worked at the Ridgewood Public Library and Irving paid a visit to his hometown around 1983 and dropped in to say hello (he was living in Brussels at the time). She told Irving that Robin had married a guitar maker, and Irv called us up and met us one day in Manhattan. It was a pleasure to meet him and he autographed my copy of Classical Guitar Construction. We heard from Irving the following year. He was moving back to the States and was going to live full-time in a small country house he always had in Millerton, NY. He had designed a new premium-quality tuning machine for classical guitar and had patented the design. He was hand making them for a small number of builders and hoped to increase production as his primary source of income. The gears had the smoothest and most positive mechanism I had ever felt and were much less expensive than Rodgers, the only other quality gear available. Irving had invited Robin and me to come up to the country for a weekend and we had a very nice visit with him. He told wonderful stories of the guitar makers and musicians he had known but his closest relationship was with Bouchet during the years he lived in Brussels. He was also very good friends with the Assad brothers. I also learned a lot about his past. He grew up an orphan on the Lower East Side (10th St.). He spent many years and traveled the world in the Merchant Marines. His primary occupation was as a designer and he worked in the advertising industry, designing product packaging and record album covers. He taught himself metalworking and jewelry making. He designed and made woodworking tools, especially planes, which he sold under the IBEX brand. He was a writer, and in addition to his lutherie books, he had written and published a children’s book titled The Silver Cart. Robin and I encouraged Irving to take her mom Zelda out to dinner. They fell in love like a couple of teenagers and married the next year. There was an incredible amount of “small world” coincidence to realize I had as a father-in-law the man who was responsible for my career path. Irving was a true renaissance man. There seemed to be no limit to the things he could do. He made magnificent fish prints on exquisite paper, did his own catalog-quality photography of his tools, made beautiful jewelry, built a new deck for his home, and played guitar and piano. But perhaps his best skill was his ability to make molds. He was self-taught in this art, but it was the mold making that permitted him to make his fine planes, tools, and the beautiful plates for the classical guitar tuning machines. After failing to find competent workers to produce the tuning gears in his local area, he licensed the gears to Stewart-MacDonald, who now manufacture them at their Waverly shop in Montana. Irving travelled to Bozeman to set up the assembly and train the workers. Waverly then began to produce a variety of steel string guitar tuning gears utilizing Irving’s patented design. Irving had also designed the finest gear available for upright bass. David Gage, ace acoustic-bass guru of New York City, has taken over the assembly and distribution of the bass gear. Most of the other tools are distributed by Bob Juzak of Metropolitan Music in Vermont. Some of his best-known tools are his violin finger planes, bridge clamp, fretting rule, bending iron, rosette cutter, thickness gauge, and crack-splicing set. We are now in the golden age of guitar making. All of us who are in our forties or fifties have been perfecting our craft for the last twenty or thirty years and are just starting to get pretty good at what we do. As I look back over the last twenty years or so, it seems to me that every interview I have read with any guitar maker or repair person contains a line something like “The first book I ever read was Irving Sloane’s Classical Guitar Construction.” We will always be indebted to Irving Sloane for changing our lives forever.
Posted on January 12, 2010May 29, 2025 by Dale Phillips Review: Custom Knifemaking by Tim McCreight Review: Custom Knifemaking by Tim McCreight Reviewed by John Calkin Originally published in American Lutherie #66, 2001 and Big Red Book of American Lutherie Volume Six, 2013 Custom Knifemaking Tim McCreight Stackpole Books, 1985 ISBN 978-0811721752 “So what’s this book doing in AL?” I hear you ask. Well, books directly pertaining to lutherie don’t come along every day, so I’ve been scouting the terrain for volumes that overlap our favorite subject. Toolmaking is a tantalizing excuse to delay any of the less-appetizing aspects of instrument building, and knives certainly qualify as tools. What’s more, once you can make a knife, you are prepared to make specialty plane irons, spokeshave blades, and perhaps small flat chisels. The steel-shaping and tempering processes described in this book will work for any project involving flat stock. There are two basic methods of making a knife: forging, and stock removal. Forging involves heating the steel chunk of your choice to red hot and beating it into the shape of your desire. Stock removal begins with flat steel the thickness of the finished blade. The blade is cut to shape with a torch or saw and then ground to a knife edge. If this sounds like work beyond the scope of your ambitions, please hang in there. McCreight will make this work for you. Become A Member to Continue Reading This Article This article is part of our premium web content offered to Guild members. To view this and other web articles, join the Guild of American Luthiers. Members also receive 4 annual issues of American Lutherie and get discounts on products. For details, visit the membership page. If you are already a member, login for access or contact us to setup your account.
Posted on January 11, 2010May 28, 2025 by Dale Phillips Review: Shoptalk 5 by Todd Sams, Don MacRostie, Dan Erlewine Review: Shoptalk 5 by Todd Sams, Don MacRostie, Dan Erlewine Reviewed by John Calkin Originally published in American Lutherie #59, 1999 and Big Red Book of American Lutherie Volume Five, 2008 Video: Shoptalk 5 Todd Sams, Don MacRostie, Dan Erlewine Stewart-MacDonald At the ’99 Merlefest in North Carolina I had the good fortune to find myself manning a booth next to Stew-Mac. It was a pleasure to meet Todd Sams and get to know Jay Hostetler better. It was also astonishing to hear so many self-proclaimed luthiers confess that they had never heard of Stewart-MacDonald. Where do these luthiers buy their tools? My guess is that they aren’t buying them at all, that what they can’t find at Ace Hardware or cobble together in the shop they are doing without; that they don’t even know about the tools that could make their work better and their lives easier. Become A Member to Continue Reading This Article This article is part of our premium web content offered to Guild members. To view this and other web articles, join the Guild of American Luthiers. Members also receive 4 annual issues of American Lutherie and get discounts on products. For details, visit the membership page. If you are already a member, login for access or contact us to setup your account.