Posted on June 24, 2019March 7, 2024 by Dale Phillips Grading and Resawing Lutherie Wood Resawing Lutherie Wood by Bruce Creps previously published in American Lutherie #91, 2007 See also, “Sharpening the Stellite Teeth on the 3" Hitachi Blade” by Bruce Creps “Grading and Curing Lumber” by Bruce Creps Harvesting, milling, and processing tonewood can be a wasteful business. Much of the wood used by luthiers comes from large, older trees, elders worthy of respect. As someone fortunate enough to work with these rare, high-grade woods, one of my top goals is to minimize waste by processing this valuable resource efficiently. This article concerns the Hitachi CB75F resaw, though much of what follows is general enough to be applicable to other resaws. Luthiers who buy resawn sets might glean information about how their wood is processed and what to request or avoid when ordering. A note on nomenclature: A resaw is an upright or horizontal bandsaw set up to make uniform rip cuts. The front of the saw is where you start feeding a cut. The face of a board is its wide, longitudinal surface; the edge is its narrow longitudinal surface; the end is its crosscut surface. The resaw blade is made up of its band and its teeth (terms not necessarily interchangeable). I refer to vertical-grain wood in place of quartersawn wood to avoid confusion, since a sawyer can get vertical-grain cuts without quartering a log. Become A Member to Continue Reading This Article This article is part of our premium web content offered to Guild members. To view this and other web articles, join the Guild of American Luthiers. Members also receive 4 annual issues of American Lutherie and get discounts on products. For details, visit the membership page. If you are already a member, login for access or contact us to setup your account.
Posted on January 2, 2010March 11, 2024 by Dale Phillips Sharpening the Stellite Teeth on the 3″ Hitachi Blade Sharpening the Stellite Teeth on the 3" Hitachi Blade by Bruce Creps previously published in American Lutherie #91, 2007 See also, “Resawing Lutherie Wood” by Bruce Creps “Grading and Curing Lumber” by Bruce Creps With a shop-made jig you can sharpen your blade in place in less time than it takes to remove and reinstall it. You save money, conserve steel, and don’t need to fuss with fine-tuning a newly installed blade. I sharpen blades ten times, making my “cost per blade” under $13. I discard the blade after that because I have found cracks on a few blades after 12–15 sharpenings, and because the Stellite teeth taper in width so you lose set when you sharpen the teeth down to nubs. With insufficient set a band can rub the stock and heat up or wander. The blade will generally stay sharp for eight hours of production sawing of dry hardwood. I don’t go much beyond eight hours because a less-than-sharp blade may heat up and work harden the Stellite tips. The all-Stellite blade has a cutting (rake) angle of 22°, a sharpness angle of 50°, and a back (clearance) angle of 18°. For my purposes this blade is just right. I once used an alternate-tooth Stellite blade and got better performance when I increased its cutting angle from 16° to 22°. Otherwise I have not experimented with tooth geometry. Become A Member to Continue Reading This Article This article is part of our premium web content offered to Guild members. To view this and other web articles, join the Guild of American Luthiers. Members also receive 4 annual issues of American Lutherie and get discounts on products. For details, visit the membership page. If you are already a member, login for access or contact us to setup your account.
Posted on January 2, 2010March 11, 2024 by Dale Phillips Curing and Grading Lutherie Lumber Curing and Grading Lutherie Lumber by Bruce Creps previously published in American Lutherie #92, 2007 See also, “Resawing Lutherie Wood” by Bruce Creps “Sharpening the Stellite Teeth on the 3" Hitachi Blade” by Bruce Creps At a GAL Convention several years back a well-known luthier and lecturer stated that the best way to be assured a supply of properly processed tonewood was to harvest and air dry it yourself. He posited that due to turnaround and financial considerations most tonewood suppliers rush their kiln schedule and compromise the quality of the wood. For me, the wisdom of his statements was in stressing the importance of proper drying. I don’t know if the percentage of kiln-dried instrument-grade wood damaged or compromised due to improper drying is higher than the corresponding air-dried percentage. I do know that it is very easy to damage wood when air drying it. You don’t have to do anything. Neglect it and you can expect degrade: end checks, surface checks, warping, case-hardening, rot pockets, fungal stain and decay, and/or insect infestation. Improperly kiln-dried wood can exhibit checking, warping, and case-hardening. However, with kiln drying the fungi and pests in the wood will be killed, and colors can be clearer. The obvious disadvantages of kiln drying are that you need space and funds for a kiln, and you use lots of energy (unless you have a solar kiln). Become A Member to Continue Reading This Article This article is part of our premium web content offered to Guild members. To view this and other web articles, join the Guild of American Luthiers. Members also receive 4 annual issues of American Lutherie and get discounts on products. For details, visit the membership page. If you are already a member, login for access or contact us to setup your account.
