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Product Reviews: Livos Oil Finish

Product Reviews: Livos Oil Finish

by Fred Carlson

Originally published in American Lutherie #63, 2000 and Big Red Book of American Lutherie Volume Six, 2013



Livos Oil Finish

I’ve experimented with my share of different finishing materials over the twenty-odd years (twenty-eight, to be exact, and some of them have been very odd indeed) that I’ve been building wooden stringed instruments. From my early years working with my artist/luthier mentor Ken Ripportella, I remember various concoctions of linseed oil and beeswax; later came guitar building with all sorts of awful chemicals, starting with automotive acrylic lacquer and soon moving on to the more standard nitrocellulose brew. It took some years to get advanced to the point that we had an actual exhaust fan to draw the toxic solvent fumes out of the shop, and during one of those years I had a bed on a small loft above my workbench, next to the finishing room. When finishing was going on, I was breathing lacquer fumes day and night. By the time we finally got the exhaust fan and I learned how to use a respirator, a certain amount of damage had been done, and I began to experience a lot of discomfort when exposed to lacquer/solvent fumes, as well as other chemicals. Although I had no idea then that my ignorance would compromise my health, perhaps for the rest of my life, it became pretty obvious pretty fast that I couldn’t work around solvent-based finishes anymore. I had continued to use oil and wax finishes on some instruments, but had not been completely happy with either the acoustic or protective qualities of those finishes when applied to the top of a guitar. I’d taken to using oil and wax for everything but the top, for which I was using nitrocellulose until the mid‑’80s. My sensitivity problems caused me to switch to one of the early waterborne lacquer-like polymers, similar to what I still use today.

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In Memoriam: Frederick Thomas Dickens

In Memoriam: Frederick Thomas Dickens

1935 – 2000

by Pauline Dickens, James Jones, and Graham Caldersmith

Originally published in American #71, 2002 and Big Red Book of American Lutherie Volume Six, 2013

Frederick Thomas Dickens was born January 10, 1935 in Bogalusa, Louisiana, and died November 8, 2000 in Lynchburg, Virginia. He served in the Navy and attended Southwestern Louisiana Institute (now USL) in Lafayette, Louisiana, where he graduated with a degree in physics. He went to work for Western Electric at Bell Laboratories in Whippany, New Jersey, in 1960, then worked for AT&T/Bell Labs from 1962 until his retirement in 1987. He was married and had two children.

From early childhood Fred was always taking things apart and rebuilding them: crystal sets, model airplanes and boats, small engines, large engines, bicycles, motorbikes, air rifles, most anything that had plenty of parts. In later years, he continued to take things apart and reassemble them or build new and improved ones. His crystal set was replaced by powerful shortwave radios, the model airplanes and boats got larger and more sophisticated, the small engines became single-cylinder miniature hit-and-miss ones. The large engines were built to fit into the motorcycle frames that he constructed and competed on in observed trials. The air rifles became more powerful and accurate, and Fred built all parts on his lathe and milling machine, even to checkering the stocks. His latest pistol was used to shoot uncooked pasta at carpenter bees feeding on the house. The bicycle evolved into an elaborate recumbent design that he was working on when he died.

While at Bell Labs he worked in the Power Supply Department building power supplies for the transatlantic cable. His power supplies were also found in many of AT&T’s telephones. He received the Distinguished Technical Staff Award for Sustained Achievement in 1984.

He first got interested in instrument building in 1966 when he built his first guitar. He took apart an old guitar he had purchased in Mexico when he was twelve to study the construction. He began keeping detailed records with guitar #15 in 1968, using red cedar for the top. Ever the stickler for words, he wrote, “The cedar will be called ‘Egyptian Dragoon Brown Spruce’ from the Aswan Dam Preserve.” He began making his fretboards out of black phenol fiber because he felt that the phenol was more stable than ebony. He began making his own rosettes in 1969. He also constructed a banjo in that year.

The part of guitar construction that he enjoyed most was carving the neck, especially the heel. One of my fondest memories is of watching him as he worked on the mahogany to create a beautiful sculpture, which he would decorate with a beautifully finished, singing body.

In 1975 Fred began a series of experiments (which he would continue until his death) to make “various acoustic measurements on the guitar and its parts.” The object of the experiments was “to determine the response vs. frequency of the instrument and its various parts in an effort to set the various resonances at their ideal positions.” Using a special sound room which he built, he did experiments to: determine the effect of the height of the sides of a standard classical guitar on air resonance frequency; test different strutting patterns on the backs and tops of guitars including Cartesian, circular, lattice, traditional, and X bracing; study the effect of soundposts in guitars; chart the air modes of his and others’ guitars; study the relationship between the Helmholtz resonance and volume; and test a new bridge design using graphite-reinforced epoxy which he called his “magic bridge.”

In 1977 Fred attended the 9th International Conference on Acoustics in Madrid where he presented a paper, “Tuning the Eigenmodes of Free Violin and Guitar Plates by Chladni Patterns” with Carleen Hutchins. He wrote for the CAS Newsletter but refused to submit articles unless he was 100% certain of the data. He also gave lectures at local colleges in New Jersey.

In his lifetime Fred built ninety-four classical guitars, four steel string guitars, a flamenco guitar, a banjo, and a harpsichord soundboard. Trying to understand plate tuning in the guitar was his life’s goal.

— Pauline Dickens

Fred Dickens at the 1992 GAL Convention after attending the free plate tuning demonstration by Carleen Hutchins. Photo by Dale Blindheim.

Although an excellent craftsman, Fred viewed instrument making (or the making of anything else for that matter) as a vehicle to understanding the science and principles behind the result. He constantly strove to understand the physics, and the nature of materials and their interaction. The search was always more important than the product, although the guitar was most often the chosen teacher. As a result, Fred was the work in progress. Understanding the universe was his goal.

Fred had little tolerance for ignorance masquerading as knowledge. Half-baked theories were always exposed to the light of his more rigorous testing. I was very fortunate to make Fred’s acquaintance shortly after he and his wife moved to Virginia. Our mutual interest in instrument making and his willingness to teach some of those scientific principles I had neglected to consider contributed to a friendship now sorely missed. Fred’s gift was his willingness to patiently share what he had learned with those willing to listen. I only wish more makers would have had the opportunity to learn from
his experience and example.

— James Jones

When I began music acoustics research in 1970 I was intrigued by articles written by Fred T. Dickens, which combined an honest, homey style with advanced ideas on guitar behavior. I began writing to Fred, and in 1982 during a research tour of the USA, we stayed some days with Fred and Pauline. Their company was relaxing and humanizing after intense work and travel. We shared notions of guitars and violin physics, methods of working advanced instruments, the nature of those involved in such a rare field of endeavor, and the big questions: life, the universe, and everything. We ate and drank with Fred and Pauline and became friends.

Fred was an honest, practical man. His work at the Bell Laboratories was respected because of his integrity with results. He was meticulous in research and true with his friends. His marriage to Pauline was caring and creative, and their love for each other was unmistakable. I admire them both and wish Pauline comfort and peace in her loss of a wonderful husband.

— Graham Caldersmith

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Letter: Cleaning/Polishing of Violins

Letter: Cleaning/Polishing of Violins

by William T. Walls

Originally published in American Lutherie #12, 1987 and Big Red Book of American Lutherie Volume One, 2000



Dear Guild Members,

Reference is made to George Manno’s “Violin Q&A” regarding cleaning and polishing violins. I have been making, repairing, and restoring bowed instruments professionally for over fifty years and would like to offer my 2¢ worth.

I strongly recommend that xylene and similar products for cleaning caked-on rosin be used with extreme caution, as some varnishes will dissolve or become tacky when wet with them. Test them in a small place in an area that will not be noticed if the varnish is susceptible to damage. If it appears that xylene is safe, rubbing with a cloth may require a lot of rubbing, and a lot of rubbing may damage the varnish. I have found the following to be completely safe, effective, and fast for any instrument regardless of how bad the rosin build-up is.

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Letter: Settling-In of Guitars

Letter: Settling-In of Guitars

by Chris von der Borch

Originally published in American Lutherie #40, 1994



Dear Guild,

I have been constructing classic, baroque, and steel string guitars since around 1960. It is a long-term hobby of mine, as is guitar playing (in real life I am a professor of marine geology). I have made about sixteen instruments, with latter classicals being based precisely on measurements of several well-known Fleta guitars, including top thickness gradations and strut dimensions. I have used a variety of highest-quality soundboard wood (cedar, Sitka spruce, European spruce) and Brazilian rosewood. Recently I completed my first Smallman-style guitar using a wafer thin cedar soundboard (1MM) combined with web strutting of balsa and carbon fibre and a series of rather heavy internal braces to reinforce soundboard support.

Of all the above, only two are really satisfactory. One is a Sitka spruce Fleta-style guitar which matured after several years into a top instrument. The other success is the Smallman-style guitar, despite a slight fall off in “zippiness” from initial tune-up. Other guitars typically sounded brilliant, usually 24 hours after initial tune-up. This brilliance typically persisted for a couple of weeks, after which the tonal quality and sustain deadened somewhat and never returned. These guitars, on maturation, have become pleasant, run-of-the-mill instruments, but not world shakers! These observations imply, I feel, that the essential ingredients for superior tone were initially present, but a mechanical and not an acoustical problem has occurred. In short, stresses have set in, or the soundboards have lost some of their initial tension. I should add that up to now, all of my guitars have been constructed under careful humidity control and in such a way as to minimize any inbuilt stresses.

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Kit Review: Musicmaker’s Regency Harp

Kit Review: Musicmaker’s Regency Harp

Reviewed by John Calkin

Originally published in American Lutherie #69, 2001 and Big Red Book of American Lutherie Volume Six, 2013



Regency Harp
from Musicmaker’s Kits

Decades ago, a mountain dulcimer kit provided my introduction to lutherie. Fortunately, it was a well-made kit that turned into an instrument that inspired me to try building from scratch. A while later I bought another dulcimer kit on sale for very little money. I took a few construction ideas from it, put it on a shelf, and eventually put it in the trash. In those days the quality of kits was very uneven.

Not so today. The kits I’ve reviewed in the past two years made fine, if at times unconventional, instruments. There are only two criteria for judging the worth of a musical instrument. It must produce a noise that pleases us, and it must make that noise physically available to the musician. Tone and playability are everything. The way that kit designers put the builder on the road to good tone and playability is often the most intriguing thing about them. Ideas are much easier to exchange than skills. We may have only temporary need of the kit maker’s skills, but the ideas we can keep forever.

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Kit Review: Musicmaker’s Regency Harp

Reviewed by John Calkin

Originally published in American Lutherie #69, 2001 and Big Red Book of American Lutherie Volume Six, 2013



Regency Harp
from Musicmaker’s Kits

Decades ago, a mountain dulcimer kit provided my introduction to lutherie. Fortunately, it was a well-made kit that turned into an instrument that inspired me to try building from scratch. A while later I bought another dulcimer kit on sale for very little money. I took a few construction ideas from it, put it on a shelf, and eventually put it in the trash. In those days the quality of kits was very uneven.

Not so today. The kits I’ve reviewed in the past two years made fine, if at times unconventional, instruments. There are only two criteria for judging the worth of a musical instrument. It must produce a noise that pleases us, and it must make that noise physically available to the musician. Tone and playability are everything. The way that kit designers put the builder on the road to good tone and playability is often the most intriguing thing about them. Ideas are much easier to exchange than skills. We may have only temporary need of the kit maker’s skills, but the ideas we can keep forever.

Kit building is fun. Instrument creation involves a fair deal of mess and drudgery. The opportunity to escape the grunt work is very appealing, as is the chance to develop some lutherie skills without first having to assemble a machine shop.

Another reason for trying a kit is that some instruments are so far outside of our past experience that beginning from scratch is simply too intimidating. Such is the case with the Musicmaker’s Regency harp under review in this article. There’s no reason that even a seasoned guitar or mandolin builder should be expected to have the skills or equipment to deal with the large timbers and complex shapes involved in harp construction. Scratch building a large harp is more akin to cabinet making and sculpting than guitar making. On the tuning cassette that accompanies the kit, Musicmaker’s head honcho Jerry Brown compares maintaining a harp to owning a pet. I’d go even further and suggest that owning a large harp is like keeping a pony in the house. Not as messy, but you’ll definitely be walking around it a lot.

Here are some figures that may impress you. The Regency is more than 5' tall and weighs more than 40 lbs. The 34 strings encompass just over 4 1/2 octaves and produce a combined tension of roughly 1,000 lbs. In curly maple the kit costs $1695, or $3295 as a finished instrument. Friends who are no longer fazed by my guitars are awestruck when they see the Regency. It’s a lovely instrument and a serious piece of furniture, and if you live in tight quarters, you should really consider a smaller harp.

Jerry Brown offered me this model because its large panels create a lot of room for decoration, but the quality of the curly maple was so nice that I decided to let the wood speak for itself. The model is also available in cherry or walnut, either of which will save you $300 and several pounds in weight. My mama didn’t raise me to be a wood junkie, but that’s how I turned out, and I couldn’t turn down the figured maple. Working with either of the softer woods might have been a bit easier, but the kit is easy enough to build that this shouldn’t be a factor.

The biggest problem was finding the space to build the beast, as none of my benches was large enough. I ended up working on a hollow door converted into a table.

A harp consists of three main units, the soundbox (or body), the neck, and the column. The neck is the timber to which the tuning pins are fitted, and the column supports the end of the neck not attached to the body. Think of it as a triangle with sculpted features. The column and the neck of the Regency are complete as they come from the box, which only leaves the body of the harp to be assembled. The pictures of the construction process are probably self-explanatory, so only a brief description is necessary. The sides of the body are the only major pieces constructed of one piece of maple. The neck, column, and base are all laid up from several pieces each. Laminating the larger members of a harp is common practice as it makes a stronger instrument. The sides are rabbeted to receive the laminated front-and-back panels as well as a base panel that’s not visible in the finished harp. This base panel is also rabbeted to accept the front and back. The first step is to glue the sides to this base panel and a top block. This can be tricky, since none of the joints are square. This harp abounds in compound angles. Pipe clamps were used on the base, but nonskid pads on the clamps would have been a big help. I used cam clamps to glue up the top block, and the cork faces of the clamps made them pretty cooperative.

There are three braces inside the body. The sides are slotted to receive them, but none of the braces were long enough to fit. The instruction sheets (which are generally pretty good as well as humorous) mention that minor fitting of parts might be necessary here and there. I used rosewood shim stock — guitar scraps, actually — to build up the ends of the braces and see no reason the instrument should suffer from this. Blocks of cherry also support the braces. The photos also illustrate the complex cuts made necessary by the tapered sides. This is not an insurmountable problem if you decide to scratch build a harp, but is no doubt one of the reasons that good harp kits are so expensive. Care must also be taken to ensure that the braces are flush with the rabbets in the sides since they will anchor the back as well.

The back panel is already cut to shape, but a bit of planing was necessary to make a good fit into the side rabbets. The ports necessary to make the interior of the harp accessible are precut. The back is glued to the side assembly using clamps and wire nails. Nails may seem out of place on a musical instrument, but in this application they make good sense. (The limited research material at my disposal suggests that nails have always been used at certain stages of traditional harp building.) Without them it would take dozens of large clamps to secure the back and front panels, and the taper in the sides would make the use of clamps a trial. According to the instructions, the nails in the back could be driven in flush or pulled after the glue was dry. I pulled them. The nail holes are later covered by maple trim pieces which also hide any gaps in the back/side joints, another traditional technique.

The body of the harp, ready for the back and front. All photos by John Calkin.
The braces of the harp are let into compound cuts in the sides, and will also be glued to the back. Shims had to be used to bring the braces to the correct length.
C clamps and cam clamps were used to glue the back to the end blocks and braces. Wire nails, which will later be pulled, were used to assure a tight glue joint to the rabbets in the sides. The soundports were precut by Musicmaker’s.

Making up the soundboard is only slightly more complicated than the back. The soundboard is made from aircraft-quality laminated birch. It, too, had to have its edges planed to make a good fit into the rabbeted framework. And again, the rabbet that accepts the soundboard is so generous that a perfect fit isn’t necessary to achieve a sound glue joint. Before the top is glued, a single tapered lengthwise brace must be fitted to its backside. A lighter center strip of maple is also glued to the show side of the soundboard. The center strip is punched to mark where the string holes will go, and I drove wire nails through some of the punch marks to act as clamps in areas where my clamps couldn’t reach.

I should mention that I predrilled all the nail holes in the instrument. Driving small nails into maple isn’t easy, and I didn’t want any nails to bend outside the trim areas and mar the wood.

The inner brace and the outer center strip are the only additions to the soundboard, and once the glue is dry, the thirty-four holes can be drilled for the string grommets.

Aside from the laminated wood, this is standard construction for harp tops. More and more harp companies are going to laminated soundboards not merely for convenience and ease of manufacture but because they hold up much better than solid spruce soundboards. Very seldom is an aged harp with a solid soundboard found without many cracks in the table. Laminated wood can extend the life of a harp. Nevertheless, the laminated top bothered me until I had the opportunity hear two harpers play duets. One had a harp about the size of the Regency with a solid spruce top, the other was somewhat smaller (and obviously cheaper) with a laminated top. Both harps sounded very much the same, and the smaller harp was perhaps a bit louder. I was glad to hear the two, and I put away any concerns about the laminated top of the kit harp. It’s possible that the anti-plywood prejudice is just one more instance of closed-mindedness that luthiers and musicians of the future will have to get over.

The soundboard is attached to the body in the same manner as the back, with the exception that the instructions insist that the wire nails be hammered in to stay. They must be set flush, or deeper, so that they don’t interfere with the trim strips.

The trim strips come overly long and must be mitered into place. This is not a big deal, but is just about the most painstaking operation involved in building the kit. For awhile I considered making up some fancy multipiece and multicolored moldings that would add some contrast to the harp, but I’m glad I didn’t. The curly maple trim looks understated and elegant.

The string bar comes prepunched for the proper string spacing. Small nails were used to assist the cam clamps during the glue-up to prevent skidding.
This simple brace is all that supports the top from the inside.
True to standard harp construction, trim strips are used to hide the nails left in the top and to cover the joints where the top and back are let into the sides and blocks.

A glitch in the harp as it came to me was that the rabbets for the back were very slightly too shallow to let the back drop in flush. The outer veneer of the plywood is very thin, and dressing the plywood to the sides would have exposed the core wood. Dressing down the rabbet would have also meant dressing down the back braces. I stewed about this for a few days, then built the kit as it came to see how it would work out. I sanded the back to the sides as much as I dared, then mounted the trim. After I heavily rounded all body corners with a router, some gaps still showed between the moldings and the sides. Later, during the final sanding, I filled the gaps with superglue and sanding dust, and they are invisible enough that I haven’t thought about them since. On a small instrument the fills might be obvious, but the scale of the Regency makes them insignificant.

The moldings and all members of the soundbox overhang the top block and the hidden bottom plate, and must be made level with them. The small size of the top block made the leveling chore a modest effort, but the bottom plate was a different matter. Or maybe the ease with which this project went together had me spoiled. The thin plywood of the top and back was easily planed flush, but rasping the maple end grain got old in a hurry. My router was still at hand begging to help, so I popped in a flush-trim bit. I wasn’t even thinking that the sides weren’t square to the base plate. Zip! One side was quickly trimmed, and just as quickly I saw what I had done. The side was not going to make contact with the real base of the harp. Well, heck. After another couple days spent stewing, I routed the other side the same way. The gaps look intentional and give the harp a bit of lift off its base. No one has mentioned them and I haven’t confessed.

Only after the curly maple base is screwed to the body will it stand on its own. The base is thick, heavy, and cut to an artsy shape that adds a touch of grace to the instrument. It is also heavily molded on its edges, and I knew that if I put off sanding it until the harp was complete, the effort involved would be much more extreme. I padded the railings of my shop balcony and sanded the base and the body to 120 grit outside. I wish I had a picture of it. There’s a whole lot of surface area on this beast, and I began to appreciate the work I was in for when the real finishing process began.

A pair of deck screws and a couple large bolts hold the base to the body. Deck screws also hold the feet to the base, and the bottom of the column to the base. Deck screws are a modern marvel, but driving them into hard maple, even predrilled hard maple, seemed risky. The instructions don’t mention it, but I lubed the screws by rubbing them on a bar of bath soap. I used Irish Spring to gain that Celtic influence.

At this point the harp almost began to build itself. Except for sanding, the neck and column are supplied in a finished state. The neck comes drilled for string guide pins and the tapered tuning pins. It only remains to glue the column to the neck. This is done with a huge tenon (made of cherry in my case) that fits into properly located mortises in the neck and column. Dry assembly is called for first, and the tenon is such a tight fit that I worried about getting it out again.

A small plate of maple and a rounded cap sit on top of the body. The massive end of the neck that adjoins the body is coved to mate with the cap. On the completed harp these two parts are held together by string tension, and neither glue nor a mechanical joint is used. A bit of a juggling act is required to get the neck/column and the cap to sit on the body in proper context, but once found, the neck/column will balance nicely on its own, and for the first time the true scale of the instrument is revealed. The only problem was that when the column/neck sat centered on the body, the cap was out of square, and that if the cap was made square, the neck/column balanced at an angle to the body. The instructions were pretty sketchy about this. At this point I drank a lot of coffee, stared at the harp, and stewed some more. I guess I do that a lot. I decided that the column had to stand straight to the center strip of the harp and that the neck had to maintain a good press fit to the cap to keep the harp stable. If that meant that the cap had to sit a bit off square, so be it. I traced the position of the cap on the body, dismantled the column/neck, and screwed the cap permanently in place. Just to be safe, though, I left out the glue.

The neck wiggled off the column with no problems, and the tenon came out of its socket the same way. I immediately put them back together, this time with glue. The fit was so tight and precise that no clamp was necessary, even if I had a clamp long enough to do the job.

The neck and column come completely shaped. They must be joined with a large hardwood tenon.
The domed cap is permanently mounted on the body. The neck is mated to the cap and merely held in place by string tension.

The bottom of the column attached to the harp base with deck screws through holes that Musicmaker’s had predrilled. That’s it! The woodwork was done!

I took the Regency to the Huss & Dalton shop, where there was enough room and enough light to sand and finish it. Fortunately, the company had just acquired an air-drive random-orbital sander that took much of the drudgery out of the sanding process. Jerry Brown and I shared the same expectations for the finish on the harp. It deserved a nice gloss lacquering. I was tempted to apply a light stain to enhance the figure in the maple, but I liked the catalog photo of the unstained instrument. It looks ghostly, almost ethereal. I left the wood as it grew in the tree. However, it’s hard for me to leave well enough alone. The soundboard was unfigured, and I felt that dressing it somehow in black would enhance the harp. The catalog harp is decorated with black pin striping and black decals. I wanted to keep the black-and-white theme but at the same time offer more information to AL readers. I decided to lace the soundboard.

Twenty-five years ago my youngest brother Karl painted his motorcycle about every other day. Lacing was a decorative process then popular among bikers. Lace fabric was taped to various parts of the bike and paint was sprayed through the lace, which left a reverse pattern on the bike. The new paint became the background color and the original color took the lace pattern. I’d laced many electric guitars in the past, and even a hammered dulcimer. I knew it would add real pizzazz to the harp, but I also knew that certain problems would present themselves.

I found myself in Wal-Mart shopping for lace. The selection was pretty limited. Lace comes in all sorts of patterns. Wedding laces and table cloth laces are decidedly unmasculine, but that was about all that was offered. The price was right, though, only $3.50 per yard. Lace can run several times that much in an uptown fabric boutique. I pulled down a bolt and told the saleswoman in my deepest voice that I wanted two yards. “That’s a lovely pattern,” she offered. “You bet,” I countered, “I’m going to use it to paint my Harley.” Then I had to explain the process of painting through lace. If you try it, do yourself a favor and take your wife or girlfriend to the fabric store to save yourself some embarrassment.

To get the cleanest image of the lace on the wood, it’s important to pull the lace as tight as possible and as close to the surface of the wood as possible. Taping the lace panels inside the trim of the harp meant that it might be tight but it wouldn’t necessarily sit close to the wood. The pattern would come out cloudy or slightly out of focus, but I was pretty sure I could live with it.

The harp was initially sealed with several coats of lacquer which was sanded flat after drying for a few days. Spraying was done with the column/neck mounted in place, but it was removed for sanding and lacing. The body of the harp was thoroughly masked, then the lace was taped in place. The black was sprayed through the lace in several rather dry coats. Heavy coverage will obliterate much of the detail. Note that when the lace is first pulled the paint pattern looked crisp and bright, but that the tape interfered with the pattern at the edges. Once the sunburst was sprayed over the tape lines the entire image became darker. Much of the off-spray can be removed with a tack rag, restoring some brightness. I didn’t do this, however, as the off-spray makes the pattern seem antiqued and older, not quite so modern. It’s still quite striking, however.

A bit of texture also helps to make the harp seem aged, so I didn’t worry about a perfectly flat, high gloss surface on the lace. All flattening of the surface must be achieved in the clear coats, since sandpaper will destroy the lace pattern if it touches it at all. If you wish a mirrorlike surface, a minimum of six coats of clear is necessary before you begin wet sanding to flatten the surface. Don’t hurry the process, and use more lacquer rather than less just to be safe.

Once the masking was pulled, the harp was reassembled and given another four coats of clear. Once I got it home, I hand-rubbed it with fine polish to enhance the gloss and give the surface a silky feel.

Preparing to lace the top. The string bar and trim are taped off.
The lace is cut to fit the top panels, then taped as tightly and as close to the wood as possible.
The rest of the harp is masked off with paper and placed in the spray booth.
Black paint is shot through the lace, then the lace is pulled.
A narrow sunburst was shot around the laced panels, the masking removed, then the harp was reassembled for the clear coats.

Stringing the harp went without incident. At first it sounded so tubby that I thought I was tuning an octave too low, but raising the highest strings an octave would have put them into the range of dog hearing. Jerry Brown had warned me that tuning harps an octave low was a common occurrence. Unfortunately, I listened to the tuning tape in my truck to save some time, and the pitches seemed to sound the same as my harp. More about this in a minute. The instructions maintain that a harp may take fifty tunings before it settles down, and that the sooner it is tuned that many times, the better. It didn’t take many tunings before the harp began to develop a good tone, and by about the twentieth tuning, it would hold its pitch long enough to a make playing session possible. The wound strings settled in the quickest, followed by the highest of the monofilament strings. Six gauges of monofilament are used to string the harp, and an extra string in each size is included in the kit. A set of thirty-four strings for the Regency currently costs about $130, so changing the strings isn’t something to be rushed into. The audio cassette included with the kit offers some stringing instructions not mentioned in the printed matter, some harp humor, and a complete set of pitches to which any of the Musicmaker’s harps can be tuned. It won’t make the Top 40 on anyone’s play list, but it’s a nice addition to the kit. Personally, I don’t see how a harp owner can survive without a decent electronic tuning device. I was pleasantly surprised by how easily the tapered steel tuning pins function. I’ve strung many an instrument using zither pins and fought with many a wooden friction peg, and I have to say that the harp pins have them all beat for smooth and precise tuning.

Tapered steel tuning pins are prefitted and work smoothly.
Most of the monofiliment strings are held inside the harp by knots and a plastic bead. The wound strings come with string anchors attached.

Eve Watters, a harpist from across the Blue Ridge, was kind enough to have a go at my Regency and offer an experienced evaluation. She was immediately impressed with the Regency and the laced soundboard. Unfortunately, her first observation was, “Gosh, these strings feel awfully slack.” My heart sank. We brought her Webster harp in from her station wagon, and a side-by-side comparison revealed that I had indeed tuned the Regency an octave low. Damn! After thirty years of messing about with stringed instruments, it was disheartening to realize that I had no idea of how any of them related to middle C. We immediately tuned the Regency to Eve’s harp, but I had no illusions that it would stay in tune long enough for her to play.

Professional harper Eve Watters was kind enough to test fly the kit harp. She was more impressed with the harp than with the author’s ability to tune it correctly.
Ms. Watters brought her own Webster harp to the session. The Regency compared very favorably.

However, a strange and wonderful thing happened at this time. Tuning up the Regency was like awakening a sleeping beast. The power of its voice grew as each string was pulled up, and the uneven response between some of the low monofilament strings vanished. It was an exciting experience, and I immediately became a harp convert. It was evident that once it settled down, the Regency’s voice would be bolder and a bit louder than Eve’s Webster. Despite our tuning problems, she was able to make some useful judgments about the Regency.

The string spacing was standard and immediately playable. The tension was also going to be what a folk harpist expected once the strings stopped stretching. The geometry of the Regency was pleasing as well. Her Webster had one string higher and two strings lower than the Regency, but additional strings weren’t necessarily desirable if they couldn’t be reached. The Regency was comfortable to play (and tune) throughout its range. Eve especially liked the high end.

“The top two strings on many folk harps might as well not even be there. Their volume is so poor that they can’t be heard. The Regency sounds very good way up there.”

The wide base balanced the harp nicely, and its weight was not a factor during playing once we found a chair of the right height for her. As a non-harper, I wouldn’t have thought of these minutiae.

“A harp this good deserves a full set of sharping levers,” she insisted.

Eve was also taken by the curly maple tuning wrench that accompanied the kit. Sadly, it didn’t fit on the pins of her Webster.

All in all it was a wonderful — if slightly frustrating — afternoon. Thank you, Eve.

One other event happened that day. While tuning the harp after Eve’s departure, there was a fierce cracking noise, the kind that scares every luthier. The bottom of the soundboard had pulled loose from the subbase. Musicmaker’s reported that they had already addressed the problem in kits made since mine, and sent me an upgrade kit to remedy the situation.

I’ve ordered a bunch of instruction stuff, and I hope to become a harper. Probably few harp tyros start out with such a fine instrument, and I expect to build others as time goes by. Having one’s horizons widened is one of life’s great joys. Thanks again, Musicmaker’s. ◆