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Let’s Get Busy

Let’s Get Busy

Chris Brandt Says You Can’t Succeed in Business Without Really Trying

by Jonathon Peterson

Originally published in American Lutherie #26, 1991 and Big Red Book of American Lutherie Volume Three, 2004



When he was eleven, Chris Brandt converted a $13 guitar into a 12-string by installing autoharp pins. He now owns a successful repair shop in the Portland area. I visited him there to find out how he makes it work.


Chris, you have almost always worked with other luthiers, either as an employee, in a cooperative shop, or as an employer of several repairmen. You seem to prefer working with others. Why is that?

There are a lot of benefits to working in a shop with other repairmen. It’s a rich learning situation. You are exposed to so many more instruments. It enables you to specialize more, and conversely, to not specialize where you don’t need to. There are a lot of jobs which I don’t do anymore simply because I don’t need to and they’re not my preferred jobs.

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Violin Setups, Part One

Violin Setups, Part One

by Michael Darnton

from his 1990 GAL Convention lecture

Originally published in American Lutherie #35, 1993 and Big Red Book of American Lutherie Volume Three, 2004

See also,
Violin Setups, Part Two by Michael Darnton



Setups represent one of the most important aspects of violin work. They are the most changeable part of a violin and can make the difference between a customer liking or hating a violin. People who do setups for a living in large shops do a lot of them — countless numbers of bridges, pegs, posts, and nuts. If you’re making one or two or twenty instruments a year you’re not going to be doing many setups. For the people who do those things everyday, it’s a very specialized art and they have very rigorous standards. With that in mind I’m going to try to communicate to you some of those standards, along with some actual “how-to” hints.

Tools

A bench hook (Photo 1) is simply a piece of wood that has a strip nailed to the bottom on one end and a strip nailed to the top on the other end. It hooks over the front edge of the bench and gives a stop to work against. On the under side of my bench hook I’ve glued a piece of sandpaper (Photo 2). If a tiny, thin piece of wood needs to be planed thinner, I flip over the bench hook and use the sandpaper as a traction area.

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Shortening Schaller Shafts

Shortening Schaller Shafts

by David Golber

Originally published in American Lutherie #33, 1993 and Big Red Book of American Lutherie Volume Three, 2004



I’ve been making a Yugoslav folk instrument called prim. It’s something like a small mandolin; the scale is 15 1/4". For tuning machines, I’ve been using Schaller M6 minis, but I’ve been modifying them to solve some problems: the peghead is only 3/8" thick, and the threaded bushings that come with the Schallers don’t tighten down this far; the instrument tends to be too heavy at the head; and I have trouble getting enough string angle over the nut.

The photos show what I’ve done to the Schallers. The threaded bushings have been shortened; the metal knobs have been replaced by the proverbial Handsome Pearlescent Plastic; and the shafts have been cut down short and reshaped.

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A Case of Explosion Damage

A Case of Explosion Damage

by Keith Davis

Originally published in American Lutherie #15, 1988



In the course of operating a violin shop we have seen all sorts of typical and not-so-typical repair jobs come in, as every shop does. The average day brings a dropped soundpost, a broken bridge, some cracks and so forth. But we were recently called on to repair a series of problems in the instruments of the high school orchestra following a natural gas explosion .

On January 13, 1988 a leak in an underground line allowed gas to build up in the boys’ locker room and weight room of the West Iron County High School. When a coach flipped a light switch the resulting spark apparently set off the explosion, which injured approximately twenty students and staff. The orchestra had stored their instruments in a nearby room and the explosion and shock wave following it caused many of the instruments’ soundposts to either fall or shift position. It is our opinion that the position of the instrument at the time determined whether the post fell or was relocated. Several bridges broke, both violins and ‘celli being so affected. As a point of interest, no viola damage was reported.

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Applications of the Silicone Heating Blanket in Violin Making

Applications of the Silicone Heating Blanket in Violin Making

by George Borun

Originally published in American Lutherie #34, 1993 and Big Red Book of American Lutherie Volume Three, 2004



In American Lutherie #25, Mike Keller describes how he uses silicone heating blankets for bending guitar sides, and mentions an earlier article in Fine Woodworking. The potential of these devices for use in violin making became obvious to me, and with some experimentation and adaptation, I’ve developed specific applications for the violin maker.

Silicone heater blankets, also called flexible heaters, are available from two sources, with a number of standard sizes in stock at each company: Watlow Electric of St. Louis, Missouri (www.watlow.com) and Benchmark Thermal of Grass Valley, California (www.benchmarkthermal.com). Watlow markets through distributors. They have a large selection of stock sizes up to 35" long. Benchmark has a smaller stock size selection, but their prices are considerably lower. They will make any size you wish, but that adds to the cost and delivery time. Stock maximum length is 20", but this is more than long enough for violins. In bending bass ribs, I use two 10" wide blankets for the longer pieces, and only one for the center bout. The best units are 4W/sq.", rather than the 2W models. This type will get up to 500°F in a couple of minutes. Product catalogs are available which list the various sizes.

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