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At the Outer Limits of Solid Geometry: The “Twisted Neck” Guitar

At the Outer Limits of Solid Geometry: The “Twisted Neck” Guitar

by Leo Burrell

Originally published in American Lutherie #12, 1987 and Big Red Book of American Lutherie Volume One, 2000



I was greatly amused by remembering my own struggles while reading the articles in AL#8 about the compound radius of the fretboard. I was actually practicing these techniques before knowing what a plain old radius is. I have only been in the music business since applying for patent letters for my naturally rotated (twisted) string assembly (all of the components that define the string alignment: nut, neck, bridge, top of the body). That was April 1984. And I never would have built an instrument at all, let alone carve a compound radius, if the “Music Moguls” had had any respect for my invention. But they didn’t, so I did.

I enclose a photograph of me holding an instrument I modified in June 1984. I shaped the neck from a solid block of cherry given to me by Dan Rowe, shop teacher at Western Beaver High School, Industry, Pennsylvania. I whittled and otherwise shaped it during evenings for about two weeks, using the kitchen counter for a workbench. Oddly enough, I roughly followed the procedure you described in your article “Cylinders Don’t Make It” to shape the fingerboard. However, in my case, the procedure was complicated by the approximate 45° rotation.

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Heat Pressing Necks

Heat Pressing Necks

by Tim Olsen

Originally published in Guild of American Luthiers Data Sheet #86, 1978 and Lutherie Woods and Steel String Guitars, 1998



Heat pressing a neck to improve the playing action is a rather simple process both in theory and practice. Basically, the procedure involves heating the neck to soften the wood resins and the fretboard-to-neck glue joint. Then the neck is held in the desired position until it is thoroughly cooled and the glue and resins are hardened again. I will assume that you know what neck shape you’re shooting for, although this is a subject of much subtlety and debate.

The heat pressing setup that I used for several years consisted of one 250W Sears infrared bulb (red), a porcelain socket on a clip base, two C-clamps, several 1/4" leather pads, and the edge of my bench.

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Adjustable Truss Rod

Adjustable Truss Rod

by Jim Williams

Originally published in Guild of American Luthiers Data Sheet #277, 1984 and Lutherie Woods and Steel String Guitars, 1998



For many and varied reasons, many luthiers are wary of adjustable truss rods when building instruments. The most obvious reason is the difficulty of making and fitting a conventional truss rod as used by Gibson, Guild, and others. The efficacy of this system is often doubtful as well, plus there’s the legacy of broken pegheads that often results from the excavation of wood to accommodate the adjusting wrench. The drawings illustrate the difference in operation between the conventional system and the system I am describing which is similar to that used by Gurian and Rickenbacker. This method is also great for mandolins.

You will need a 3' length of 3/16" steel rod, a small block of brass 1/2"×1/2"×3/8", a 3/16" U.N.S. thread Allen nut (what you in the U.S. call 10×32) and some 3/4" wide fiberglass packaging tape.

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Letter: John Calkin Article in AL#99 on Spanish Neck Style

Letter: John Calkin Article in AL#99 on Spanish Neck Style

by David Freeman

Originally published in American Lutherie #102, 2010



Hello Tim —

After reading John Calkin’s article in AL#99, I would like to add to the discussion of neck rake.

It is true that building in the Spanish integral-neck style allows everything to be attached flat. The top is held flat, more to get the sides on at 90° than to get the neck rake proper. As soon as the body is off the form, the top rises in a curve, depending on the bracing style and relative humidity. These deviations will affect final neck set.

The full-size side-view drawing John discusses is a valuable exercise to determine angles to aim for in neck rake. The variable of top arch is the most difficult to determine. In the Spanish style, I will allow 1/16"–1/8" for top arch. This varies with top graduation and brace straightness or taper on the glue edge. Both will add to top arch. I also keep my relative humidity between 40%–50% when assembling the body. I try to dry the top to 25%–30% humidity when I am bracing them. This allows the top to swell considerably and have a lot of shrink before it cracks in dry conditions.

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The Scalloped Fretboard

The Scalloped Fretboard

by Dave Schneider

Originally published in American Lutherie #11, 1987 and Big Red Book of American Lutherie Volume One, 2000



The Indian culture introduced the bending of strings on a fretted instrument. They elevated the frets by means of bridges to accommodate string-bending techniques. Later they changed the bridges to arched pieces of wire tied on around the back of the neck. Citterns (a medieval instrument with wire strings) had a slightly scalloped fingerboard because the frets were about level with the fingerboard.

John McLaughlin brought this type of string bending to the Western hemisphere with the group Shakti. He incorporated the use of Indian instruments (tabla, tambora) with L. Shankar’s violin and his custom-built “drone string guitar.” Three of these scalloped neck guitars were made for him in the Gibson custom shop by Abraham Wechter in late ’75. They had seven “drone” strings running diagonally across the soundboard and the fingerboards were scalloped between the frets to accommodate the Indian-style string bending.

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