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Finishing Lute Soundboards

Finishing Lute Soundboards

by Lawrence D. Brown

Originally published in Guild of American Luthiers Data Sheet #229, 1982 and Big Red Book of American Lutherie Volume One, 2000



There has been much discussion in early music journals recently about the materials used to finish lute soundboards. It would certainly be to our advantage if we knew exactly what was used on the soundboards of old instruments. Some people suggest that it is a moot point because no one is using exactly the same wood for soundboards that was used on old lutes. The old lute makers were almost certainly working under the same commercial pressures as any 20th-century workshop, and like us, used whatever high-quality timbers they could get ahold of. In addition, different luthiers probably used different materials and techniques to finish their soundboards.

It is well known that old lutes have very little or nothing at all on their soundboards. This would seem to be the most relevant point of all. Modern craftsmen have discovered that even one coat of varnish on a lute soundboard has a deleterious effect on the tone of the instrument.

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Finishing Lute Soundboards

by Lawrence D. Brown

Originally published in Guild of American Luthiers Data Sheet #229, 1982 and Big Red Book of American Lutherie Volume One, 2000



There has been much discussion in early music journals recently about the materials used to finish lute soundboards. It would certainly be to our advantage if we knew exactly what was used on the soundboards of old instruments. Some people suggest that it is a moot point because no one is using exactly the same wood for soundboards that was used on old lutes. The old lute makers were almost certainly working under the same commercial pressures as any 20th-century workshop, and like us, used whatever high-quality timbers they could get ahold of. In addition, different luthiers probably used different materials and techniques to finish their soundboards.

It is well known that old lutes have very little or nothing at all on their soundboards. This would seem to be the most relevant point of all. Modern craftsmen have discovered that even one coat of varnish on a lute soundboard has a deleterious effect on the tone of the instrument.

The main concern of a historical instrument maker is to produce instruments that are acoustically, mechanically, and aesthetically similar to the instruments produced by early makers. This does not, however, preclude the use of any and all modern finishing materials. Modern lute makers must also respond to commercial forces and the demands of their customers, as long as this can be done within historical parameters. Bare wood accumulates sweat and dirt at a rate that is intolerable to musicians who are used to having a protective varnish on their instruments.

Because I build a great many lutes each year, I have been able to experiment with a variety of protective coatings on lute soundboards. Although my main concern has always been acoustical, I cannot ignore cosmetic considerations since lute making is rapidly becoming a very competitive market. For this reason, I have tried and rejected egg white sealers because they turn green — especially where the soundboard comes in contact with skin. Sodium silicate (water glass) also turns green and must be tinted with an orange dye in a lacquer overcoat. Oil finishes penetrate the wood too deeply and remain soft. They also collect dirt and discolor badly.

What is needed is a finishing material that will adhere to the surface but not penetrate it very deeply, a material that will dry to a hard, durable surface resistant to mild solvents; and a material that will go on in an extremely thin layer, so as not to have an adverse effect on the tone of the instrument.

This is the most successful method that I have found so far. It requires the use of a compressor and a spray gun, lacquer sanding sealer, lacquer, and lacquer thinner. I use a touchup gun. It is smaller than a standard gun and holds about a pint of liquid. It also has a smaller spray pattern than a larger gun, which seems about right for spraying a lute-size instrument.

Mix 1 part lacquer sanding sealer with 1 part solvent. This makes an extremely thin solution that dries instantly when sprayed on the soundboard, preventing it from soaking into the wood. (If the spray gun is held too far from the soundboard, the solution will dry in the air and deposit a dusty film on the instrument.) Sand lightly with very fine paper or steel wool. This is followed by two coats of lacquer, also mixed 1/1 with solvent. This makes an extremely thin coating that seems to have no effect on the tone of the instrument, but provides a hard and reasonably durable surface. The lacquer sanding sealer not only seals the wood but makes an excellent bonding coat between the wood and the lacquer coat. The surface may be lightly smoothed with steel wool. The reduces the gloss to a uniformly dull finish.

I have tested the acoustical effects of this finishing technique by playing the instrument in the white and after being finished. I have also compared the tone of finished instruments to identical instruments that have not been finished.

It has been noted that old lute soundboards seem to be somewhat dark in color. This was probably due to the effect of ultraviolet light on the wood. Mask one-half of a newly cut and sanded soundboard with heavy paper and leave it around the shop for a month. It does not have to be in direct sunlight. Notice how dark the exposed side of the wood becomes after such a short time. I have noticed that different types of spruce seem to darken more quickly than others. I really doubt that early lute makers artificially darkened the soundboards of old lutes, since this would mean coating the wood with an additional substance when the tendency seemed to be to put as little as possible on the soundboard.

I regularly get a variety of Middle Eastern stringed instruments, including ouds, in my shop for repair. These instruments normally have bare, untreated soundboards. The older ones (20–60 years old) have turned quite dark and closely resemble the lute soundboards in old paintings. In most instances they are not just UV-light darkened but uniformly dirty. In any case, why should we be trying to build lutes that look 20–60 years old when they are brand new? I, for one, am content to wait a few years. ◆

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6-Course Ivory Lute labeled Magno dieffopruchar a venetia, ca. 1550 in the collection of J. & A. Beare Ltd.

6-Course Ivory Lute labeled Magno dieffopruchar a venetia, ca. 1550 in the collection of J. & A. Beare Ltd.

by Ken Sribnick and Gayle Miller

Originally published in American Lutherie #32, 1992 and Big Red Book of American Lutherie Volume Three, 2004

see also,
Ivory Lute: Picture This by Ken Sribnick and Gayle Miller
Ivory Lute: Questions Remain by Robert Lundberg

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Devolution of the Modern Lute

Devolution of the Modern Lute

by Robert Cooper

from his 1984 GAL Convention lecture

Originally published in American Lutherie #4, 1985 and Big Red Book of American Lutherie, Volume One, 2000



The other way to do it is with a dovetail extension on the neck, which slides into the block. But that is not really the historical way. Here again, we’re getting back to the historical method, and it seems to be perfectly adequate.

It is common in old lutes to use no tail block whatever. Also, a lute has no edge binding or lining; the top is simply glued right to the rib. The bracing of the lute top is almost entirely composed of transverse bars, with just a J-shape bar and two smaller bars behind the bridge. The transverse bars run directly across the instrument and are butted and glued directly to the sides.

The grain of those transverse bars is horizontal; it runs parallel to the top. You may wonder why in the world didn’t they do it logically, like guitar builders, and run it vertically. The probable reason is that when you make a lot of lutes you have a lot of top wood left over from pieces that you broke. Vertical grain top scraps would make horizontal grain braces. Also, if you split braces out of a billet, they split better this way than otherwise. These braces are rather high. The main brace is a little over an inch tall, by maybe 5MM. They are quite substantial, so the fact that the grain runs flat does not pose a strength problem.

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Constructing the Middle Eastern Oud, Part One

Constructing the Middle Eastern Oud with Peter Kyvelos, Part One

by R.M. Mottola

previously published in American Lutherie #94, 2008

See also,
“Constructing the Middle Eastern Oud, with Peter Kyvelos Part Twoby R.M. Mottola



Here in the USA, interest in ethnic music of all sorts has seen an increase in recent years. Probably driven by immigration from many parts of the world and by the rise of so-called world music, this increased popularity manifests itself for us in an increased interest in the stringed instruments used in various ethnic musical styles. For instance, we’ve seen much interest lately in the oud, also commonly spelled ud or ’ud.

Starting off with absolutely no knowledge of a subject (as I did with this one), it is probably always a wise first step to consult the experts. Of course, with no knowledge of the subject, even the process of identifying subject-matter expertise is a problem, but I’ve always found that persistent and wide ranging investigation into just who the experts are is a fruitful approach. Eventually it becomes obvious that the same handful of names come up again and again in these queries. During the process of identifying those individuals most likely to be experts on the subject of the oud, it was both unusual and interesting that only one name came up repeatedly. Whether I asked musicians, luthiers, or academics, in this country or in the Middle East, the person that was universally regarded as the foremost expert on the oud was Peter Kyvelos. Working out of his shop Unique Strings in Belmont, Massachusetts, Peter Kyvelos has built close to 200 ouds and other Middle Eastern instruments. The shop, located in a section that is home to many Armenian and other Middle Eastern immigrants, also repairs pretty much all stringed instruments, plucked and bowed, domestic and foreign. But Middle Eastern instruments have been the focus of the shop and of the lutherie of Peter Kyvelos for the last thirty-five years. This dedication has earned Peter the reputation as the expert in this field. It has also earned him a National Heritage Fellowship from the National Endowment for the Arts in 2001.

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In Memoriam: Robert S. Cooper

In Memoriam: Robert S. Cooper

February 20, 1928 – November 24, 2016

by R.E. Bruné and Robert Cooper, Jr.

Originally published in American Lutherie #130, 2017

Robert Cooper, author of the book Lute Construction passed away this past November. Although I never met Robert in person, my first contact with him was in 1968 when I discovered his book and used it to make my first Renaissance lute. I still have the mold which I made from his instructions. In many ways, it was this foray into the lute from the guitar that started my interest in “early music,” later leading to many more lutes and even harpsichords. Many years later we spoke on the phone and Robert ordered a guitar from me, which I was extremely honored to make for him.

Robert was a consummate craftsman and a perfectionist in everything he did. His lute construction book was based on the lutes made by the Hauser family and he had Hermann Hauser II personally check his technical drawings to make sure they were accurate before publishing. Robert had been friends with the Hausers, and had even purchased one of their guitars, which I later sold for him. He was very active in the radio-control model airplane hobby, and his scale replicas of WWI vintage biplanes were paragons of patient detail. He even made his own scale operational engines, and only recently had finally given up flying his creations. Remembering my own experiences with model airplanes (straight up, stall, straight down, build another) I was shocked that he would allow them to be flown at all. I have never seen finer model aircraft. I will miss our friendly phone conversations which ranged over a wide variety of topics. My condolences to his family.

— R.E. Bruné

Robert Cooper lectures on “The Devolution of the Modern Lute” at the GAL Convention in Greensboro, North Carolina, in 1984. Photo by Tim Olsen.

Robert Scotland Cooper Sr. was the son of Cdr. Henry George Cooper, USN. In the years leading up to WWII, Commander Cooper served with distinction at posts near and distant, and Robert often proudly claimed that he had attended thirteen grammar schools during his formative years. He lived for periods in Atlanta, Georgia; Charleston, South Carolina; Newport, Rhode Island; New Orleans, Louisiana; and attended Pearl River Military Academy. But he loved most the time he spent with his parents, his brother Samuel, and sister Caroline in the Orient. An avid and gifted storyteller, he often shared vivid memories of his mother Janet, a Sorbonne-trained artist, painting scenes along the seawall at the Olongapo Naval Base on Subic Bay in the Philippines. His tales were full of the taste of sweet mangoes, gentle air, and the fascinating people he knew there though he was only six at the time.

Robert completed his bachelor’s degree at The Citadel Military Academy in Charleston in 1951. His passion for all things aeronautical led him to take a job at the Cleveland Model and Supply Company in Ohio, and many people he met there remained lifelong friends. His natural musical talents flourished and he started performing with his clear tenor voice and a classical guitar.

Fortune brought him to Savannah in 1953 where he met and married his soulmate Emmeline and began his twenty-seven-year career with the Corps of Engineers. Pioneers at heart, they purchased a ramshackle boarding house in 1959 with terrifyingly high mortgage payments of $69 per month. That house was filled with laughter and music and jovial evenings gathered around the kitchen table. Robert had a woodworking shop there and became renowned for his fine and imaginative woodworking skills. He began building lutes, and his enthusiasm to renew interest in then-obscure early instruments prompted him to publish his book Lute Construction in 1963. His scale models of primarily WWI-era airplanes are recognized as some of the finest in the country.

Music, airplanes, and woodworking were the things Robert Cooper did, but they are not who he was. He was always busy in his shop but he was never too busy for his sons Ruskin, Robert Jr., and Graham whether it was a science project or just a tricky part of an airplane model. He was a patient and encouraging teacher. He had a way of seeing the final product and knew how to get a job done the right way. He said that when he was working on a lute or an airplane, time had no meaning.

— Robert Cooper Jr.