Posted on June 26, 2025June 27, 2025 by Dale Phillips Meet the Maker: Ted Megas Meet the Maker: Ted Megas by Jonathon Peterson Originally published in American Lutherie #101, 2010 Tell me about your life. Start from the beginning. I was born in Bethlehem, Pennsylvania. I lived there until I was five, when my father got transferred to Buffalo, New York. He was a metallurgist at Bethlehem Steel. When you were growing up, Bethlehem was a working industrial town. It had Lehigh University, where my father graduated. That is a prestigious engineering college, and then they had the steel mill, so it was pretty industrial, but now that the steel mill is gone it is actually a really scenic place. Because it’s Bethlehem they have a Christmas festival with lots of music, and there are other things going on. I guess I was an independent kind of kid. I remember playing, and I remember getting stung by bees. I remember the house we lived in, which my father built. I have gone back to visit it, but I don’t remember too much from those years. Ted Megas in his shop with a new 17" archtop. Photo by Jonathon Peterson. A new Megas in quilted maple with a side soundport, just prior to final polishing. Photo by Jonathon Peterson. (Photo 1 of 2) Photo by Jonathon Peterson. (Photo 2 of 2) In the generations before us, I know a number of people whose parents built their own houses. Yes, and he worked. He got his master’s degree while he was working, he had a family, built a house, he refereed basketball.... I don’t know how he did it. So I grew up in the suburbs of Buffalo, and I got a good education. I was supposed to follow in his footsteps, and I was good at all that. I went to Ohio State as an engineering student. I was good at math and science. What about woodworking? Somewhere I have the first thing I made in 7th grade shop. I don’t want you taking a picture. It is a little corner shelf. Everybody was given a pattern, and everybody followed it. I didn’t follow the pattern, and it was stupid looking. It made no sense. It had a flat bottom rather than one with a nice decorative ogee. The point is that I didn’t want to follow their preconceived patterns; I wanted to make my own. That was in me from the start. I just want to do things my own way. You are all the way up to studying engineering in college. Back up to guitars and music. I took piano lessons starting in 4th grade. In my memory my mother made me, but when I asked her she said, “Oh, no, your older sisters were taking lessons, so you wanted to take them, too.” I took lessons for a couple of years, and then I wanted to be in the band and play trumpet. My piano teacher said, “Don’t do that. Everybody wants to play trumpet. Play the French horn. There is less competition, and you can be first chair.” It’s like in baseball; everybody wanted to play second base, so if you played third base you got to play. So I did that, and I was first chair, and section leader, and I have a few awards and mementos from that period. Then in seventh or eighth grade I heard this drummer named Sandy Nelson on the radio playing a song called “Let There Be Drums.” I got the 45, and I played it over and over. I went to the band teacher and told him I wanted to be a drummer, and he said, “No you’re not! You are our section leader, and we need you where you are.” So I bought some sticks and a couple of rubber practice pads, and I tried to teach myself the rudiments. I bought every Sandy Nelson album. I think I had eight, and he played the same thing on all of them. It was pretty repetitive, but it caught my attention. The guy across the street played the guitar, so I would ask him to show me something. He would show me an E chord or something, and I would try it. He would laugh and say, “You can’t do that!” I don’t know why — it was just this challenge or something — but I all of a sudden wanted to play the guitar, and we started our first band together. Was this an older kid? No, he was a year younger than me. He actually went on to have some success. His stage name is Gurf Morlix. He lives in Austin, and he has produced Lucinda Williams. What were you playing? I got a Kent electric guitar. Horrendous. The action was terrible. We played the Beatles and the Beach Boys. I think “Louie Louie” was the first thing. He had a Harmony acoustic archtop. It was probably plywood, and it had a pickup. It did make a sound, but it had a big neck and was hard to play. Some people we knew had real Fender guitars, and it was like, “Wow! This is a pleasure to play!” So my first thing in lutherie was figuring how to get my Kent guitar so I could play it. How do I get the strings down? My fingers were hurting! We put on lighter strings, and filed the nut down. My father had a workshop in the basement, and he had some files and stuff. Did you get the strings down, and then discover you had fret problems? Yeah. I never got as far as working on the frets. I just knew I needed a better guitar. I wanted a Fender, so I worked in the summer at a truck farm picking peas, and I saved my money. I took the bus into Buffalo and went the music stores looking for what I could afford, which ended up being a Fender Mustang. I think it was $150. I can remember someone trying to sell me a used gold-top Les Paul for $90. The guy handed it to me and I said, “No way! This is too heavy. That’s not what the Beach Boys play!” It had a big neck, and my friends had Fenders with really thin necks. So I bought this Mustang, but it didn’t quite have the sound I wanted. I loved the music, but I was also interested in the equipment and the sound it produced. The Mustang was a little wimpy, so I started trading. I sold it and bought other things until I finally had a Telecaster that I liked a lot better. It was made out of ash, and was a little bit heavy. The really light ones were more plucky and thin, and had more of the sound they like in Nashville. Mine had a good powerful sound. And then I decided to put humbucking pickups in it. Did you spend much time with that kind of work? No. My first real woodworking project, outside of birdhouses and things in woodworking shop, was speaker cabinets, because I had to have an amplifier, cheap. I was fourteen or fifteen and I didn’t have money. I didn’t use routers much — just a skill saw, drills, and a jig saw — making panels and cutting holes for the speakers, screwing and gluing. That was really the start. Did you play different amps, too? I never had a good amp. I had little Fenders, like the Harvard or Princeton. I couldn’t afford a Super Reverb 4×10. That’s the one I wanted. You could get one used for $150, but that was a lot of money. What was the name of the band? I think the first name was The Plague. Then we toyed with the idea of The The. Later in the ’80s there was a band from England called The The. I remember our first gig at the community center. My parents hid my guitar and I didn’t get to play. They had their reasons: I wasn’t doing my homework. I was something like ten math assignments behind, so we had this running battle. After I found it I would hide it in the back of my speaker cabinet, and they didn’t figure that out for awhile. That was their biggest parental lever. Exactly. One time they must have put it in my father’s office in Buffalo, because I searched and searched that house whenever they were in church or something, and it was gone. I was always enough of a screw up that I could never be in a band. It was too difficult, but I always wanted to. You never got on stage? I could make it to practice. I did get on stage a couple of times — never at the community center — but I did do a couple of gigs for weddings or something. Really bad, like a pick-up band with no rehearsals, but at a wedding reception nobody cared. They would slur, “Hey, you guys are great!” It was quite embarrassing. But I managed to graduate high school, and I managed to go to engineering school, but I never did do my homework. And engineering school was Ohio State? Yes. They had a good engineering program, but I always felt I was going to be a musician. I went to college, but it didn’t last long. When you’re taking calculus and advanced chemistry classes, if you don’t do your work you can’t just go to the final exam and pass it. I used to solve problems in a different way than was taught. My calculus class would be fascinated because sometimes the teacher would put a question on a test and the only person who could solve it was me, using some weird innate logical process, not what they had taught us. I used to do that in geometry. Class was just after lunch, and I could never stay awake. When nobody else could solve a problem the teacher would wake me up to try and embarrass me, but I always got it. That was a false confidence factor for me, so I didn’t go to classes. I would just hang out, or hitchhike to Antioch in Yellow Springs to see music and meet girls. But then I would go to the finals, and there was symbolism that I didn’t understand, and there was no way I could solve the problems, so they booted me out of college. If you didn’t make grade point you’re out. There was no leeway. The only thing I passed was basketball, because I knew the answers. I could take the final in basketball even though I didn’t go to classes. Anyway, I decided I’d rather take philosophy and psychology. I didn’t want to be an engineer. What was I going to do, work for DuPont? I just couldn’t see it. Once you’ve been kicked out of one college it’s hard to get into another one until you go to community college or something, but I had an in at Oswego State College in New York. My older sister was a sorority leader or something, and she pulled some strings and got me admitted. So I was at Ohio State from September to December, and by February I’m taking liberal arts at Oswego, which was this antiquated school that mainly put out teachers. I went to psychology class, and it was like seeing those black and white documentaries about psychology in the ’50s. It was 1969 by then, and there was this whole other world that they didn’t know existed. I decided that this was nonsense, so my roommate and I dropped out at Easter break. He was going to be a writer, and I was going to be a musician. That was the end of my college education. By then I had a ES335 kind of guitar, and anything I had fit in the case, and I would just hitchhike from college to college — crash in the lounges, eat for free in the dorms and cafeterias, hang with friends, meet girls, and wait for summer. Did you have any success with the music? I met this guy in Oswego who played guitar and trumpet, and a drummer from New York who had jammed with Jimi Hendrix, and we decided to form a band. By this time I had gone through the blues, and I was interested in anything jazz-rock fusiony. The drummer was graduating from music school in Oswego, and the guitar player had transferred to the University of Buffalo in psychology, so I moved to Buffalo and waited for him to graduate. Then we had a band! We had a big place to practice above a bar. We tried to get a bass player. We were interesting, but not sellable. People wanted to hear Jethro Tull, but I liked music that was hard to make a living at — instrumental jazz-rock fusion like John McLaughlin and the Mahavishnu Orchestra, or Herbie Hancock’s Head Hunters album. Miles Davis’ Bitches Brew album is my all-time favorite. I love that album, but people either love it or hate it. That was my ultimate. So we tried to have this band, Big Wooba — don’t ask me why. We decided that we better move to San Francisco. I thought LA, but they said San Francisco was way cool, so in ’73 we moved to San Francisco. We played what we called “the new electric music,” but in ’Frisco they were into the Grateful Dead, and there wasn’t much jazz rock, so we had temporary jobs. How did you get back into woodworking? I had a girlfriend who worked at a place that had a computer timeshare. They needed something to feed their paper through. I happened to have a skill saw and some other tools, and I knew how to make speaker cabinets, so I said, “I can make that.” I made this thing, and they wanted another one, and all of sudden it dawned on me that I could make things out of wood, make money, and be independent. There was a back porch I could work on, and I was making a living. It was unbelievably cheap to live in San Francisco back then. I rented a house on Fillmore and Duboce. It had a basement for a shop, and I had three roommates. I think our monthly rent was $40 each! Then one day I saw a book by Donald Brosnac called Electric Guitar: History and Construction in a corner store. I opened it up, and thought, “Wow! This is totally doable.” So I decided to make a guitar. The first instrument I built was kind of a copy of a Fender bass for a lefty bass player friend. I even made the case. He still has it, and it’s a decent instrument. The worst thing was the finish. I didn’t know how to spray lacquer, so I brushed on shellac and polished it as well as I could. But I could do the woodwork, and the frets, and I could get a nice feel. This was about ’76. I was starting to call myself a guitar maker, and I was getting better and better, but I was still building furniture. The good thing about building guitars was that I was beginning to use some exotic woods, and if I met some architects who wanted a desk or a conference table made out of something like birds’-eye maple I knew how to see that. So all of a sudden I started getting nicer work because of the guitars, and that was better than building plain cabinets. I started to do better, and I was collecting tools. I still thought I was going to be a musician, but I needed to make money. I did the guitar thing for about three years. I also did the electronics. I made active circuits to modify tone. But mainly I made a living building furniture. It was too hard to sell guitars. I had a guitar at Don Weir’s Music City that was in a showcase — a Flying X. It was a weird instrument, but it looked good. And I had some guitars at Stars Guitars, but they were hard to sell, and I was making better money with furniture, so I stopped. From ’79 to ’89 I didn’t make any guitars. I just got burned out on it. Ted in his San Francisco days with an 8´ conference table he built. It features a rift-sawn white oak veneered top inlaid with a brass ring and a brass edging. All photos courtesy of Ted Megas except as noted. Ted’s take of a Flying X with a macassar ebony top, a flamed-birch back and neck, and a stereo circuit coming out of a single pickup. How many had you made up until ’79? A dozen at the most. I did a lot of modifications, too. But I made furniture, and I did pretty well. It slowly became more of a career and an interest, and by the early ’80s the music thing started to fade. It had been hard to meet people who wanted to play the same things, and I knew it wasn’t commercially viable. I still wanted to do the music, but this other thing became a good creative outlet for me. Did you eventually get the lutherie itch again, or did somebody ask for something? A friend bought a Johnny Smith guitar — that was a big influence on me. I had a Barney Kessel custom, and I had started buying old archtops at garage sales, like a Kay, and a Slingerland, and I had a couple of Birdland guitars. I still had an interest in guitars and in playing, but not professionally. It was around 1988 I just decided I want to make guitars again. The furniture thing had gotten so big that I had to get employees to help me, and I didn’t like that. I was working big, I had a big shop, and I was looking toward my future. I thought, “I don’t want to work big like this. I want to work with something more manageable.” I also turned bowls, but I didn’t want to do that. Well, what should I make? The things that interested me were guitars like old Telecasters and Les Pauls, so I could make copies of things like that, or else I could make archtop guitars, but that seemed daunting. There was nothing available on building those types of instruments, and I didn’t want to work for Gibson or something. So I was thinking I should make copies of beat up old Telecasters and Les Pauls. But my friend Bill said, “No, make archtop guitars.” That’s what I really wanted to do. I didn’t have the know-how, but I decided I was going to do it. How did you get from A to B? I had some plywood shells that I had bought at MacBeath in the ’70s. I don’t know where they got them. They were factory-made spruce and maple plywood plates with pressed arches. You can buy similar things now from Stew-Mac, but you didn’t see them back then. I used a set of those plates on my first archtop guitar. I had to learn how to bend sides out of figured maple. I put pickups in it, and that was a start, but it was pretty ugly: the tailpiece was ugly, the peghead was ugly. So I thought I should copy my friend’s Johnny Smith. I took all the dimensions, traced the outline, measured, weighed, and did everything I could to copy that guitar. I got some spruce from a dealer in San Francisco, carved it, and made my first real archtop guitar. I still have it. I don’t like to show it to anybody, but it’s not a bad guitar. By this time I was acquainted with Luthiers Mercantile, so I went up there to buy some things. That’s where I met Tom Ribbecke, and he was making archtop guitars. I had made a few and had taken them apart to redo them until I got one that I liked. I took it to show it to Tom. He showed me his guitar, and we compared stuff. Ted and his longtime guitar associate Bill Minges in 1977. Ted built the bass, and the Gibson Johnny Smith that Bill is playing was the inspiration for Ted’s future lutherie career. Did you have any other influences? Benedetto was just beginning to be known, but there wasn’t much information. You had to learn it yourself, so I would go to the library to read about making cellos and violins, and I got to know people who were collectors, so I got to look at old Gibsons, L-5s, and Epiphones. So I transitioned from furniture to guitars between 1988 and 1993, but even when I was building furniture I was thinking about guitars, and I was playing them. I love the music, but that’s a full-time job. You have to be devoted to it. An hour or two a day isn’t enough. It’s not. I wanted to sound good. You can’t do everything. It’s sad, in a way. I was in ballet and modern dance, and it’s not a pastime. You have to work on your own technique, and then you have to work hard with a lot of people to develop something worth putting on stage. How can you do that and do much of anything else? I’m trying to narrow it down. I try to do a few things well. I need to mention my wife here. I met Bonnie right around 1988, and that was when I decided to go back into making guitars, get serious. She was a huge influence in my life. She belonged to a sculptors co-op in San Francisco. Unfortunately, a year and a half after we moved to Portland she died suddenly of an undiagnosed brain tumor. She had a headache, and we took her to Kaiser. They thought that she had the flu and sent her home, and she died the next day. It was really tragic. I didn’t know anybody here. When we moved here in 2000 I got behind on my orders. I was still setting up my shop, and I got months behind. I was in there working for a whole year just to trying to catch up. I always told her, “Bonnie, we’re going to take a vacation.” I always felt I owed her some time, but she died right as I caught up with my work, right as I was ready to take that vacation. She got the short end of the stick, and I never got to repay her. But she was a big influence on you artistically and personally. Yes, and I was a good influence on her, because it was hard for her to give herself permission to explore art. She wanted to go to art college out of high school, but her parents said no. It took her ten or fifteen years to give herself permission to go back to art school. She was very practical, and she saw me as someone who wasn’t practical. I always did what I loved. I didn’t care if I had a nest egg. I did projects that brought me pleasure. That gave her permission to become an artist and sculptor, and she helped ground me to focus and take care of business. You can’t be doing twenty different things. Focus on one thing, do that well, and put yourself out there. She had been working to become a graphic designer before she started to do pure art, so she was able to help me with ads and a website. That was huge, because I’m not much of a promoter. Eventually I built some nice guitars and I went to Mandolin Brothers to introduce myself . They did a nice write-up on me. Frank Ford and Richard Johnston at Gryphon Music in Palo Alto were also very helpful, and I sold a few guitars and started advertising. The archtop guitar became more popular right around then — this would have been mid-’90s — and I was lucky to be there at the right time. I started getting orders and have been busy ever since. I still have a backlog of orders, but the current economy definitely seems to be slowing things down for everybody. Let’s talk a little bit about your conception of the instrument — your influences, your approach, and how your view has changed over time. I’m different than a lot of archtop builders because I came from playing electric jazz. I was never interested in acoustic guitar, really. It was the warm electric sound and the playability that I liked. Some of the old jazz guitars have beautiful necks, with compound-radius fretboards and really soft edges. A lot of archtop makers don’t do that. They come from making flattops, and to me they don’t get the jazz neck. The aesthetics came later as a builder. It took awhile for me to understand elegance and design. That’s not unusual. I know some great builders who would probably be embarrassed by some of their earlier work. Same for me. People who copy Gibsons or something else are going to be OK, but if you go out on your own you have to refine your aesthetics. I’ve learned that’s part of the development, understanding the art of it, the aesthetic art. Do you remember any instruments that you didn’t want to copy, but that still inspired you? I remember that D’Aquisto started going a little odd when he was breaking out of the traditional mold, but within a couple years his designs were getting more interesting. Benedetto is a very smart designer. He does things very economically. His designs have become very elegant. A lot of the modern makers are interesting, like Monteleone and Grimes. Lacey does elegant designs that are reminiscent of some of the best Gibsons. So they are all influences, but I do my own thing. Before the modern makers there was mainly Gibson. D’Angelico was there, of course, but he had a fairly narrow slice of the market. Gibsons were all over, and they always had nice designs — their pegheads, inlays, body shapes, pickguards, tailpieces — whereas Epiphone, who was the other big player, made nice sounding guitars, but their designs were clunky. Gretch guitars were always like something Elvis would play. When you brand a horseshoe on your guitar, or use binding material with sparkles, that’s pure kitsch. But now all the art is really at a high level. I guess D’Aquisto opened up the door. How about the sound? Developing your own voice is necessarily a trial-and-error process that takes a lot of time, but have you had influences there? The sound element became a challenge. When I met Tom Ribbecke, my guitar had a kind of typical archtop sound: kind of bright and penetrating, but it really lacked bottom end, and maybe some warmth. When I played his guitar, it had a nice bottom, and it sounded a little bit more like a flattop guitar, just really open. It sounded big and interesting, and I realized that I had work to do. It was something I hadn’t heard before. I think people like D’Aquisto were moving in that direction and I hadn’t been aware of it. So how do I do this? I started experimenting. I actually made this kind of mock guitar that I could clamp different tops to. I could play it, remove the top and put a different one on to do A-to-B comparisons. This is a good one: I was wondering how I could break in a guitar without playing it, so I built this soundproof box that the guitar sat in. There was a motor with an arm and a pick on the end that would go around and strum this guitar in an open tuning 24 hours a day for a week. I had to check on it because it would break a string every once in awhile. After a week I had to try to figure out if it made a difference in the sound. That’s hard to do because you don’t have an identical instrument that didn’t go through that. I really didn’t hear much of a difference in a week. That experiment, I think, failed; but there is some kind of break-in. I built a guitar that I didn’t play very much. I just put it away. But now it sounds way better. I didn’t do anything to it; it just got to know itself or something. I don’t know why, I just know that if they’re strung up they get better on their own. I don’t make flattops, so I don’t know how they work, or how classical guitars break in. But when you first string up an archtop it doesn’t have the kind of resonance you want. They sound tinny and thin, and it takes awhile for the bottom to come in and for the voice to become full. Every time I make a guitar I put a lot of heart and effort into it, and it’s depressing. So you just go on to the next one, and when you come back to them later they sound good. It’s a weird thing to put so much into an instrument and always be disappointed at the end. It’s like, “Will I ever get there?” But I was watching D’Aquisto’s video and he said the same thing. He said that usually when you’re done it’s not there. So for the next one you get some ideas — you’re going to change this or try that, bring the arching down a little bit to open it up, let it have less tension, or whatever. So you do those things, and then what? This is a terrible thing, and you don’t want to say it to your customers, but some instruments are just better than others. I would like to know why, but I don’t. I think other builders know that, but they can’t say it. You have to be able to sell. You have to project confidence to the people who are buying your guitars. I think my guitars are up at a good level. I haven’t had a complaint from an owner. Of course, my guitars are very reasonably priced. And you’ve got the eye-candy thing down pretty well. They’re beautiful! We didn’t talk about your love of machinery. Let’s get into that. I’ve always loved machinery. I liked motorcycles. I had an old ’51 Harley Davidson and a ’49 Indian Chief. A three-year-old Ted begins his love affair with machinery. You don’t ride anymore? Oh no. I have focused on the guitars. I needed to reign it in, otherwise I start going in five different directions. I did the motorcycle thing. But I love machines, old machines. You started out woodworking with cabinets, so bigger machines made some sense. I needed them. I had to have a 12" jointer and a 24" planer. But I got into the older machines, things I could modify myself. I’m not too into high tech. Did your interest in machines go from being a practical thing to being a collector-obsession kind of thing? I wouldn’t say obsession, but it went beyond practical use. I’d have a table saw, but I would see a cool old one and say, “Wow, look at that!” Mine worked, but I would covet the other one because it was a beautiful piece of art in itself, and I would finagle to get it. I don’t know where that comes from. I’ve had some really nice tools. I had an engine lathe that I had to leave in San Francisco. It was built about 1906 for making parts for the railroad. It had done a lot of work, yet when you made a cut it was polished. There was no deflection, no tool marks. It was so solid. It weighed about 4000 lbs. Now I have a smaller machinist’s lathe, and it’s practical, but it doesn’t give that kind of quality. It doesn’t have the mass. It is a toy compared to the one I had in San Francisco, but I do woodwork on it, like knobs and stuff. Ted’s 1906 engine lathe was originally used to make parts for the railroad. It weighed 4,000 lbs., so he had to leave it in San Francisco when he moved to Portland. When I was getting my power tools I met a guy who rebuilt old machines. He had huge Oliver jointers and huge bandsaws — very cool industrial tooling. I’d never heard of some of the makers, so I asked him how to evaluate tools. He said, “Weigh them. If it’s heavier, it’s better.” Older American machinery is the best. There are books and websites for old woodworking machines, and you can research parts, and all kinds of stuff. There are probably people that are into collecting, and restoring, and trading, like with old cars, using authentic paint and everything. I’m not into it like that, but I like them. For instance I have an old Porter pin router. The original head was a real screamer, with oil leaks and vibrations, so I just removed it and mounted a Rockwell router on it, and it works really well. That’s a good thing to do, because you can buy these things with worn heads for like $500, take off the junk, mount a new router, and have a pretty nice machine. I have a wonderful 12" Davis and Wells table saw. It’s got an Oliver name on it because they bought Davis and Wells, and they added their Oliver rack-and-pinion fence system, which I’ve adapted into something in the other room. This is a great table saw. I have a few bandsaws. One is a 14" Delta from the ’30s with the original motor. It’s not a great tool, but it cuts. I have it set up with a really fine 24 tpi blade just for cutting binding. For plastic bindings I buy laminated sheets and cut my own strips. For hardwood bindings I cut my own veneers. I also have two tilting metal-cutting bandsaws, one for metal and one for shell. I have a general purpose bandsaw, a Delta 20", with a 1/4"×4 tpi blade. I have an old Crescent bandsaw from the 1890s. It had babbitt bearings, but the drive-side bearing had about 1/8" slop, so I converted it to ball bearings. It has the Oliver fence from that table saw, which has a fine adjustment that works great. I cut all my veneers on it with a thin-kerf blade. My biggest saw is an Italian Ascom 36" with a 1 1/4"×2 tpi blade that I use for resawing. There was a factory around the corner that was going out of business, and they delivered it to me on a fork lift. They wanted $1500 for it, and I couldn’t pass it up. My big jointer is an old 12" American. It used to have the motor sticking out the side, which I didn’t like. It’s got a four-knife cutter head with fine adjusters for the blades. I have another little jointer that I use just for the joining of the tops and backs. I made my own thickness sander, and I really like it. The belt runs on two wooden drums, and it has a hinged table to vary the aperture. I have sleds that the work rides on. When I want different thicknesses in the sides to make them easier to bend, like in the waist or the cutaway, I put layers of masking tape on the sled. By doing that you can make really fine adjustments on different areas in the same pass. Ted resawing quilted maple on his 36" Ascom bandsaw. A Crescent bandsaw from the 1890s can be seen in the background. A climate-controlled booth is used for curing finishes: three light bulbs, a pan of water with an aluminum-foil cover, a thermometer, a hygrometer, and a thermostat. Photo by Jonathon Peterson. That’s smart! What else? I have a Rockwell Uniplane I picked up, but I need to go over it. The cutters for those are probably worth a couple hundred bucks, but I think I could use lathe cutters. I have a bunch of routers. I buy them on eBay for twenty or thirty bucks. I like to have a router preset for every operation so I don’t have to change bits and redo the setups. How about plate carving? I have a pantograph carver, kind of a drafting-table design. It works. I have loads of forms. How long does it take you to develop a pattern? Not that long. I have patterns I can work off of, so I’ll copy one, then if I want a lower arch I’ll grind it lower, and if I need to add material I will add bondo and shape that. I’m working on a new pattern now with lower arching. People who play flattop guitars want an archtop to sound more like a flattop, so you use lower arching and less tension to satisfy those buyers. Do you do anything in batches? I batch things like the tailpiece parts, or truss rods, but that’s just parts. That’s not really the guitar. If I do batches of guitars, it’s just two. I visited Benedetto in Pennsylvania years ago, and he was making something like twenty guitars a year in a shop half this size. He could do that by setting up and carving twenty necks or twenty pegheads at once. It works for him, but I couldn’t do that. How about wood? Your instruments always have fabulously figured wood. I have lots of wood. I have figured maple for one- or two-piece backs that I resaw myself — lots of quilts and flames. My wood room is humidity controlled to around 45%, and all of the wood is dated and graded. There is stuff for necks, and backs, including some one-pieces, and I have flitches of wood to resaw. Some of the local loggers will call me when they have a tree, and I’ll go and show them where to cut to get the figure. I dry my own wood, and I like that. It’s a lot nicer than kiln dried wood, which can have a lot of stress in it. When you carve wood that isn’t dried properly it will move. Air-dried wood stays flat. I probably have enough wood for the rest of my building. Ted’s 7-string 17 " flamed maple Apollo model, with amboyna burl appointments and snakewood pickguard and tailpiece. Photo by Ted Megas. Back view. Photo by Ted Megas. The back cover of American Lutherie #101 shows a partial view of one of Ted Megas’ beautiful archtops, in quilted maple with flamed koa binding. You have a nice space. I’m fortunate. It was hard for me to move into this little shop after having so much space in San Francisco, but I look at how some other people work, and I am very thankful. I’ve worked in a basement. This is better. How are things going for you now, in this recession economy? I am in a good situation financially, but this is my lowest period of back-orders ever. I think that is happening for a lot of people. It’s a little scary, but the good thing about it is that it might free me up to be more creative. It would be nice to just be an artist. That’s kind of how I started out, and it would be great if that could be a bigger part of my business. ◆
Posted on June 23, 2025June 23, 2025 by Dale Phillips Spring 2025 American Lutherie – Mobile Friendly American Lutherie #154 Spring 2025 Letters and more from our readers Meet Rob Goldberg by Tim Olsen Inlaying Guitar Fretboards with Glass by Rob Goldberg Recreating the Lacôte Pearl Rosette by Simon Burgun Making Mandolins at Gibson by Mark French Installing a Sideport with a Sliding Door by David Freeman Meet C.F. Casey by Newton […] To access this post, you must purchase Guild Membership – United States, 2025, Guild Membership – Canada, 2025, Guild Membership – Outside U.S. and Canada, 2025 Digital Only, Guild Membership – Outside U.S. and Canada, 2025, Guild Membership – United States, 2025 + 2026-Donation, Guild Membership – Canada, 2025 + 2026-Donation, Guild Membership – Outside U.S. and Canada, 2025 + 2026-Donation or Guild Membership – Outside U.S. and Canada, 2025 Digital Only + 2026-Donation.
Posted on June 23, 2025June 23, 2025 by Dale Phillips Meet the Maker: Rob Goldberg Meet the Maker: Rob Goldberg by Tim Olsen Originally published in American Lutherie #154, 2025 Your website says that you made an electric guitar in high school. That was 1973, still in the Lutherie Dark Ages. The GAL was just getting started. Our newsletters were just a few sheets of paper, and we had […] To access this post, you must purchase Guild Membership – United States, 2025, Guild Membership – Canada, 2025, Guild Membership – Outside U.S. and Canada, 2025 Digital Only, Guild Membership – Outside U.S. and Canada, 2025, Guild Membership – United States, 2025 + 2026-Donation, Guild Membership – Canada, 2025 + 2026-Donation, Guild Membership – Outside U.S. and Canada, 2025 + 2026-Donation or Guild Membership – Outside U.S. and Canada, 2025 Digital Only + 2026-Donation.
Posted on June 23, 2025June 23, 2025 by Dale Phillips Inlaying Guitar Fretboards with Glass Inlaying Guitar Fretboards with Glass by Rob Goldberg Originally published in American Lutherie #154, 2025 Using glass as an inlay material has opened up a world of possibilities for me. I now have a full color palette that I can use to create “paintings” on my instruments. Glass has its challenges, though, which I will describe. As […] To access this post, you must purchase Guild Membership – United States, 2025, Guild Membership – Canada, 2025, Guild Membership – Outside U.S. and Canada, 2025 Digital Only, Guild Membership – Outside U.S. and Canada, 2025, Guild Membership – United States, 2025 + 2026-Donation, Guild Membership – Canada, 2025 + 2026-Donation, Guild Membership – Outside U.S. and Canada, 2025 + 2026-Donation or Guild Membership – Outside U.S. and Canada, 2025 Digital Only + 2026-Donation.
Posted on June 23, 2025June 23, 2025 by Dale Phillips Recreating the Lacôte Pearl Rosette Recreating the Lacôte Pearl Rosette by Simon Burgun Originally published in American Lutherie #154, 2025 In my workshop, I specialize in replicas of Romantic guitars along with the restoration of 19th-century instruments. A guitar by René Lacôte, dated 1839 (Photo 1), came through my workshop for a minor checkup a few years ago, and I had the […] To access this post, you must purchase Guild Membership – United States, 2025, Guild Membership – Canada, 2025, Guild Membership – Outside U.S. and Canada, 2025 Digital Only, Guild Membership – Outside U.S. and Canada, 2025, Guild Membership – United States, 2025 + 2026-Donation, Guild Membership – Canada, 2025 + 2026-Donation, Guild Membership – Outside U.S. and Canada, 2025 + 2026-Donation or Guild Membership – Outside U.S. and Canada, 2025 Digital Only + 2026-Donation.