Posted on April 8, 2021March 6, 2024 by Dale Phillips Hand Sander Dust Collection Hand Sander Dust Collection by John Calkin Published online by Guild of American Luthiers, April 2021 Shop dust is a pervasive enemy that can cause damage to the lungs and sinuses. One of the silliest inventions ever is the dust collection bag that is hung on many hand sanders in an attempt to convince woodworkers that the manufacturers care about our health. They don't work, they might even blow off of the machine causing a dust cloud of their own, and the irregular port sizes make it difficult to improvise a vacuum hookup. I broke down and bought a new DeWalt DWE6421 sander along with the DWV9000 hose-to-sander adaptor and a 20' length of 2" hose, all for about $110 from Amazon. The long hose is to keep me as far away from the noisy shop vac as possible, though I still wear earmuffs while working. The rig works very well, much better than even the powerful down-draft table I used at Huss & Dalton Guitars. It's not perfect, though, and a particle mask should still be worn for safety. All photos by John Calkin Remember that the filter in the shop vac will clog up and need cleaning long before the collection tub is full. As the photo illustrates, it is way too easy to put off cleaning it for too long. I intend to be more diligent. ◆
Posted on June 26, 2019March 7, 2024 by Dale Phillips Nine Electric Guitar Construction References Reviewed Nine Electric Guitar Construction References Reviewed by John Calkin previously published in American Lutherie #63, 2000 Electric guitars are interesting creatures. The noises they are capable of producing are so far removed from an acoustic guitar that a listener could convince him/herself that either something magical has happened to the instrument or something has gone dreadfully wrong in the world. Creating electric guitars often conjures up a frustrating paradox. The guitar body begins life as nothing more than a chunk of wood and ends up as little more than a chunk of wood, but assembling and shaping that chunk can present a challenge out of all proportion to what you end up with. Power planers and jointers are expensive. On the other hand, accomplishing the job with hand tools requires a serious investment in time needed to learn to sharpen, set up, and master the tools. Farming out the heavy work is possible, but often seems to dilute the lutherie experience (a belief, strangely enough, found most often in rank beginners who have neither money nor talent, and are often cursed with a stunted sense of the practical). To me the obvious answer was plywood, which makes a much better guitar than anyone would have you believe. The shape, cavities, and channels can all be established with routers and such before the body is glued up to thickness. It’s chief drawback is that it’s hard to finish nicely, but it will get you into guitar making with the least amount of outside help and expense. Become A Member to Continue Reading This Article This article is part of our premium web content offered to Guild members. To view this and other web articles, join the Guild of American Luthiers. Members also receive 4 annual issues of American Lutherie and get discounts on products. For details, visit the membership page. If you are already a member, login for access or contact us to setup your account.
Posted on June 20, 2019March 7, 2024 by Dale Phillips Guitar Swap! Guitar Swap! guitars and text by John Calkin and Steve Kinnaird previously published in American Lutherie #81, 2005 John Calkin: When I suggested to Texas luthier Steve Kinnaird that we build each other a guitar I had no specific agenda in mind. Though I spend my work weeks building acoustic guitar bodies for Huss & Dalton, I feel it’s important to build an occasional complete instrument just to keep in practice. Company policy prevented me from building flattops for sale but not from building for trade or gift. And frankly, I had enough nice guitars sitting around the house that I didn’t feel like building another for myself. Trading guitars with Steve sounded like fun. We were already good friends who trusted each other, and we knew each other’s work well enough to know that we were on equal footing as luthiers. Most of the fun for me was in not telling Steve what I wanted or expected in my guitar. He, too, decided that surprise would be the most delicious element of the swap. Become A Member to Continue Reading This Article This article is part of our premium web content offered to Guild members. To view this and other web articles, join the Guild of American Luthiers. Members also receive 4 annual issues of American Lutherie and get discounts on products. For details, visit the membership page. If you are already a member, login for access or contact us to setup your account.
Posted on June 20, 2019March 7, 2024 by Dale Phillips Searching for Blue Significance Searching for Blue Significance by John Calkin previously published in American Lutherie #56, 1998 I guess I heard about Scott Chinery’s collection of blue guitars at the same time as everyone else. The photo of a necklace of sky-colored archtops lounging on the grass appeared in magazines well outside the field of music. And my reaction was probably the same as everyone else’s — where does this guy get his money? I was glad Chinery had dumped so much bread into the lutherie community, but otherwise I didn’t see the point. So when the staid Smithsonian Institution decided to house the collection for awhile, I was amused and confounded. What was going on here? I knew two things for sure. First, as a connoisseur of vintage instruments and a collector of wide renown, Scott Chinery was a man to be reckoned with. In the early ’90s he made a short video (available from Stew-Mac) which skimmed off some of the creamier bits of his collection for the home viewer, and let’s just say that any one piece would make any musician’s day turn golden. If the above question about his money seems rude, you should know that Chinery is very up-front about the subject on video and freely talks about what he paid for certain pieces and what sort of tempting offers he has refused for his vintage groovies. My friend and guitar teacher, Mitch Block, played a party at Chinery’s New Jersey home and came back stupefied by the shear quantity of fine (not to mention important) guitars he saw there. Become A Member to Continue Reading This Article This article is part of our premium web content offered to Guild members. To view this and other web articles, join the Guild of American Luthiers. Members also receive 4 annual issues of American Lutherie and get discounts on products. For details, visit the membership page. If you are already a member, login for access or contact us to setup your account.
Posted on January 14, 2010March 7, 2024 by Dale Phillips Review: The Bouzouki Book, by Graham McDonald Review: The Bouzouki Book by Graham McDonald Reviewed by John Calkin Originally published in American Lutherie #80, 2004 and Big Red Book of American Lutherie Volume Seven, 2015 The Bouzouki Book Graham McDonald ISBN 0-646-43602-3 Graham McDonald Stringed Instruments, 117 pp., 2004 Totally new instruments don’t appear very often. When they do the results can be pretty exciting, both musically and socially, though it’s not easy to establish a pattern to the events. When the 5-string banjo was born in America in the early-to-mid 19th century it took a couple decades for many of the details to become standardized, after which the popularity of the banjo began to grow rapidly. Small builders furnished most of the early instruments, but as the banjo boom spread, larger factories became the important players. Banjo production mirrored the industrialization of the country at large. However, it takes a lot of money to drive an industry, and as the 20th century demand for banjos began to wane, the big companies backed off and there was once again room for the small builder. Become A Member to Continue Reading This Article This article is part of our premium web content offered to Guild members. To view this and other web articles, join the Guild of American Luthiers. Members also receive 4 annual issues of American Lutherie and get discounts on products. For details, visit the membership page. If you are already a member, login for access or contact us to setup your account.
