Posted on June 11, 2026June 15, 2026 by Dale Phillips Making Patterns for an Access Panel Making Patterns for an Access Panel by Lloyd Marsden Originally published in American Lutherie #80, 2004 and Big Red Book of American Lutherie Volume Seven, 2015 The article by Larry Mills and Chris Jenkins on access panels (Al#76, pg 52) was a valuable explanation. I was beginning a new series of guitars and decided to try the system on one that will receive electronics. After thinking about Mills and Jenkins’ method for some time, I wanted to alter two aspects. The first was the initial patterns for the door and its opening. Not being the greatest at fitting things by bandsaw and sanding, I wanted to find a way to make the patterns so they would automatically fit together. The second was a picky desire to keep the side material continuous. I wanted the door to be veneered with the side material and be replaced so that the grain would remain continuous. Become A Member to Continue Reading This Article This article is part of the Articles Online featured on our website for Guild members. To view this and other web articles, join the Guild of American Luthiers. For details, visit the membership page. MEMBERS: login for access or contact us to setup your account.
Posted on June 3, 2026June 3, 2026 by Dale Phillips It Worked for Me: Flattening a Plank It Worked for Me: Flattening a Plank by Steve Kennel Originally published in American Lutherie #144, 2021 I’m a pathological user of salvage. It can burn up a lot of time, but I’m way past feeling OK about another tree dying for my sins. Plus, I’m cheap. This piece of mystery wood (Photo 1) had been stashed in the rafters of an old chicken house for at least eighty years by the time it found me. It was chicken-house filthy, warped, twisted, and cupped. But as it passed by on its way to the burn pile I was sure that I could see something worthwhile hiding in there. Become A Member to Continue Reading This Article This article is part of the Articles Online featured on our website for Guild members. To view this and other web articles, join the Guild of American Luthiers. For details, visit the membership page. MEMBERS: login for access or contact us to setup your account.
Posted on May 21, 2026May 21, 2026 by Dale Phillips Make a Dished Workboard, Freehand Make a Dished Workboard, Freehand by Ryan Schultz Originally published in American Lutherie #99, 2009 As a first-time guitar builder, I bought a kit from LMI and eagerly began to build my guitar. Very early in the process, I realized that I needed to obtain two radiused sanding dishes (30´ for the top and 15´ for the back) for various tasks as the Robert O’Brien DVD suggests. These sanding dishes are not cheap. They generally cost $60 to $80 each plus shipping. So I was determined to make the sanding dishes on my own if I could. My research showed that most people make a router jig with the appropriate profile (see AL#74). But I thought I could make a dish quicker and easier, with no jigs, basically routing it free hand. Become A Member to Continue Reading This Article This article is part of the Articles Online featured on our website for Guild members. To view this and other web articles, join the Guild of American Luthiers. For details, visit the membership page. MEMBERS: login for access or contact us to setup your account.
Posted on April 30, 2026April 30, 2026 by Dale Phillips Making Bridge Plates: A Huss & Dalton Shop Story Making Bridge Plates: A Huss & Dalton Shop Story by John Calkin Originally published in American Lutherie #75, 2003 and Big Red Book of American Lutherie Volume Seven, 2015 Consider the humble bridge plate. There’s no consensus on its shape, size, the material it should be made from, or even its real function. Certainly it supports the ball ends of the strings and protects the top wood from damage. But is it a brace that helps prevent top deformation? Does it help shape or alter the voice of the guitar? Does it really give bridge support? You tell me; I really don’t want to get in on the argument. Vintage Martin people have definite ideas about what size and shape the bridge plate should be, and it better be made of maple. Most guitarists probably don’t give a thought to the bridge plate, which places it firmly in the lap of the luthier. Become A Member to Continue Reading This Article This article is part of the Articles Online featured on our website for Guild members. To view this and other web articles, join the Guild of American Luthiers. For details, visit the membership page. MEMBERS: login for access or contact us to setup your account.
Posted on January 16, 2026January 16, 2026 by Dale Phillips Making Kerfed Lining: A Huss & Dalton Shop Story Making Kerfed Lining: A Huss & Dalton Shop Story by John Calkin Originally published in American Lutherie #72, 2002 and Red Book of American Lutherie, Volume Six, 2013 The focus of all my early lutherie work was to stay cheap. Prepping locally obtained alternative wood was time consuming, but back-and-side sets of cherry, birch, and walnut cost almost nothing in cash. This was a time when Indian rosewood sets cost in the mid-$20s, and I never bought any. I did allow myself the one-time luxury of a fine set of koa for $45, but otherwise I stayed away from the tonewood market. Being so destitute, there was no way I was going to pay for commercial lining. I forget the price of lining in 1980, but a guitar’s worth cost more than my wood sets, so I made my own. Not that it was a work of art. Nor did I care much that my lining was pretty rough. I had scant prospects of selling my instruments, and I wasn’t worried about impressing myself with the interior of my instruments. This had to change as the market opened up and the expectations of guitarists grew accordingly, but initially all my lining had to do was hold the plates to the sides and leave enough material to support the binding and purfling. My early lining left plenty of material. Become A Member to Continue Reading This Article This article is part of the Articles Online featured on our website for Guild members. To view this and other web articles, join the Guild of American Luthiers. For details, visit the membership page. MEMBERS: login for access or contact us to setup your account.
