Posted on March 4, 2022May 29, 2025 by Dale Phillips Wet Inlay Wet Inlay by John Calkin Originally published in American Lutherie #66, 2001 and Big Red Book of American Lutherie Volume Six, 2013 In my infancy as a luthier I didn’t have a lot of skills, but I still wanted my instruments to be different from any others. And I wanted them to be fancy. That might have been a combination headed for disaster, but I discovered a few tricks that let me achieve my goals while I simultaneously learned to build instruments worth owning and playing. One of those tricks was wet inlay. I loved the look of guitars draped in abalone trim, but I was sure the work was beyond me. Shell was also way too expensive for a project that might be botched and tossed in the dumpster. Tonewood was nearly out of my reach; there was no way I could invest in cut shell, too. The road to settling on turquoise trim was roundabout. I went to college in Colorado, where silver-and-turquoise Indian jewelry was everywhere. Most American turquoise is mined in Arizona, and the surrounding states have a strong turquoise culture. From a jewelry-making class, I learned that the blue stone is pretty hard, requiring lapidary equipment to cut and polish it. And not only is the good stuff fairly expensive, it’s pretty boring. Quality turquoise is a one-dimensional shade of blue with no grain or color intrusions. Eventually I realized that the jewelry I admired the most was the cheap stuff, chips of turquoise mixed in a clear matrix of some sort, ground flat, and polished. I was pretty sure I could do that to instruments. I could see into a future when turquoise-trimmed instruments would be my famous trademark. Become A Member to Continue Reading This Article This article is part of our premium web content offered to Guild members. To view this and other web articles, join the Guild of American Luthiers. Members also receive 4 annual issues of American Lutherie and get discounts on products. For details, visit the membership page. If you are already a member, login for access or contact us to setup your account.
Posted on March 4, 2022May 30, 2025 by Dale Phillips Reinventing the Celluloid Tortoise Reinventing the Celluloid Tortoise by Henry Stocek Originally published in American Lutherie #61, 2000 and Big Red Book of American Lutherie Volume Six, 2013 Celluloid is a dinosaur, and making it is a disappearing art. Only musical instruments and ping-pong balls require it anymore. Yet it is the only plastic that can resemble organic materials, have a beautiful depth in its look, and be sliced into thin sheets that remain stable. Acetates and resins still cannot achieve the look and remain stable at the thicknesses required for pickguards. Its composition is very simple: cellulose soaked in a nitric acid solution and plasticized with camphor. Cellulose is derived from the cell walls of any plant. Cotton used to be the source of the cellulose used to make celluloid, but I think wood is the main source today because it’s the cheapest. In 1846, it was discovered that if cotton was soaked in a nitric acid solution, they got nitrocellulose. With a lot of nitric acid, it becomes an explosive — gun cotton. The Navy shoots big guns with this even today. With a less acidic application, the nitrocellulose is a nonexplosive stuff that can be molded into solid shapes, although it is very brittle. About 1860, John Wesley Hyatt accidentally discovered that by adding camphor, an aromatic paste from an Asian tree (think Vicks and mothballs), the nitrocellulose became a moldable solid that did not get brittle. Hence, celluloid. Today, solvents like acetone and alcohol are used to blend it. It’s cooked under pressure once the color composition has been established. It is an approximate science — more art and intuition than exactness. Hence the difficulty in achieving a tortoise pattern and color that come out right. Become A Member to Continue Reading This Article This article is part of our premium web content offered to Guild members. To view this and other web articles, join the Guild of American Luthiers. Members also receive 4 annual issues of American Lutherie and get discounts on products. For details, visit the membership page. If you are already a member, login for access or contact us to setup your account.
Posted on August 11, 2021May 19, 2025 by Dale Phillips Ren-Shaped Precision Mold Material Ren-Shaped Precision Mold Material by Ed Beylerian Originally published in American Lutherie #21, 1990 The demand for ever-increasing quality in end-use products has generated a concurrent need for improved modeling materials. Patterns and molds constructed from traditional materials such as laminated wood and plaster cannot maintain the precise tolerances required by model makers in the automotive, aerospace, foundry, and prototyping industries. With Ren-Shape 450, models can be built with a more stable medium, using precision numerically controlled (NC) machining equipment. I obtained a 2"×16"×60" board of Ren-Shape from Ciba-Geigy corporation, as well as the laminating compound and the repair kit. Ren-Shape is about the same hardness and density of a medium hard wood, and a tan color. The setting time of the two-part laminating compound is easily controlled by the amount of hardener used, and can range from one to six hours. The repair compound sets overnight. Become A Member to Continue Reading This Article This article is part of our premium web content offered to Guild members. To view this and other web articles, join the Guild of American Luthiers. Members also receive 4 annual issues of American Lutherie and get discounts on products. For details, visit the membership page. If you are already a member, login for access or contact us to setup your account.
Posted on March 13, 2020May 22, 2025 by Dale Phillips Commercial Graphite Acoustic Guitars Commercial Graphite Acoustic Guitars by John A. Decker, Jr. Originally published in American Lutherie #31, 1992 and Big Red Book of American Lutherie, Volume Three, 2004 Why would anyone want to build an acoustic guitar of graphite? The primary reason is that wooden acoustic guitars (particularly good ones) are fragile. They are especially prone to cracking, warping, and joint separation due to heat, humidity, and water. Graphite/epoxy technology — properly employed, which isn’t easy — can maintain the sound quality of a wooden guitar while completely removing its susceptibility to heat and moisture. During the past seven years Kuau Technology has been working with luthiers at the firm of Pimentel & Sons, of Albuquerque, New Mexico, in the development of acoustic guitar technology employing fiber-reinforced resins, particularly graphite/epoxy. Our approach has been to duplicate as closely as possible, panel by panel, the acoustic properties of fine wooden classical guitars, rather than attempt to reinvent the guitar de nova. This work has resulted in the development of the RainSong® Graphite Acoustic Guitars,* which we believe to be the first commercially available all-graphite acoustic guitars. Become A Member to Continue Reading This Article This article is part of our premium web content offered to Guild members. To view this and other web articles, join the Guild of American Luthiers. Members also receive 4 annual issues of American Lutherie and get discounts on products. For details, visit the membership page. If you are already a member, login for access or contact us to setup your account.
Posted on January 19, 2010September 9, 2025 by Dale Phillips Product Reviews: Tusq Martin-Style Bridge Pins Product Reviews: Tusq Martin-Style Bridge Pins by Fred Carlson Originally published in American Lutherie #70, 2002 and Big Red Book of American Lutherie Volume Six, 2013 Graph Tech Tusq Far away at the ends of the earth is a beautiful country called Plasticland, filled with marvelous plastic trees and flowers and peopled with a rugged but gentle folk, some of whom bear striking resemblance to those little plastic Cowboys and Indians many of us grew up with. Here plastic dinosaurs roam rolling hills verdant with AstroTurf, mingling merrily with plastic cows, chickens, and deer. Lots of wondrous items in everyday use in our modern culture are the products of this little-known country, including that which I review for you here today. Sustainable Plasticulture. I’d heard of the material called Tusq before; it’s used for guitar saddles and nuts, and sold by acompany called Graph Tech. But it never occurred to me until Iundertook the extensive research necessary for this review (readers have come to expect this level of expertise in my columns) just where Tusq comes from. Turns out the Graph Tech people have connections with a sustainable plasticulture program in Plasticland, with profits benefiting indigenous Plasticlanders. Using traditional skills passed down through generations, workers harvest the tusks of the plastic elephant that has inhabited their forests since plastic began. The tuskless elephants are confined in giant breakfast cereal boxes until the tusks regenerate, at which time they are reintroduced to the wild. In my travels researching this article, I photographed the actual harvesting process so that our readers can observe this phenomenal event. I also observed numerous other wondrous things on that trip, which I haven’t made up yet, and so I move on to... Become A Member to Continue Reading This Article This article is part of the Articles Online featured on our website for Guild members. To view this and other web articles, join the Guild of American Luthiers. For details, visit the membership page. MEMBERS: login for access or contact us to setup your account.
