Posted on

Heat Pressing Necks

Heat Pressing Necks

by Tim Olsen

Originally published in Guild of American Luthiers Data Sheet #86, 1978 and Lutherie Woods and Steel String Guitars, 1998



Heat pressing a neck to improve the playing action is a rather simple process both in theory and practice. Basically, the procedure involves heating the neck to soften the wood resins and the fretboard-to-neck glue joint. Then the neck is held in the desired position until it is thoroughly cooled and the glue and resins are hardened again. I will assume that you know what neck shape you’re shooting for, although this is a subject of much subtlety and debate.

The heat pressing setup that I used for several years consisted of one 250W Sears infrared bulb (red), a porcelain socket on a clip base, two C-clamps, several 1/4" leather pads, and the edge of my bench.

Become A Member to Continue Reading This Article

This article is part of the Articles Online featured on our website for Guild members. To view this and other web articles, join the Guild of American Luthiers. Members also receive 3 annual issues of American Lutherie and get discounts on products. For details, visit the membership page.

MEMBERS: login for access or contact us to setup your account.

Posted on

Lemon Oil and Carnauba Wax

Lemon Oil and Carnauba Wax

by Jimmie Van

Originally published in Guild of American Luthiers Data Sheet #97, 1978 and Big Red Book of American Lutherie Volume One, 2000



In a living tree the cell walls are saturated with water and pretty much keep their shape. After a tree is cut down and the wood is processed by air drying or kiln drying, most of the water is removed. The wood can shrink up to 20%. This wood is now like a sponge and even a finish like lacquer, varnish, or shellac only slows the rate of moisture absorption or loss. Thus, over time, the cells lose part of their ability to remain at or return to the size that you had originally intended. We see the results in swelling, shrinking, and cracking. Using pure lemon oil as a cleaner and carnauba wax as a sealer can further protect woods and slow down the changes on finished instruments.

It is important to start with lemon oil that you know is pure. Most products sold as lemon oil contain considerable amounts of petroleum distillates and synthetics. Avoid these. You may be able to locate lemon oil through an essential oils store or a store carrying natural products (if it’s food quality, it’s probably the right stuff). First I make sure that the surface of the guitar or other wood instrument is free of old wax by using a mild wax remover. (The lemon oil will dissolve previous coats of carnauba wax.) I keep a soft, oil-moistened cloth in a sealable glass jar to keep it from evaporating between instruments. With this cloth I spread a coat of lemon oil over the entire instrument, letting it stand for fifteen to forty-five minutes or until most of the oil has been absorbed. Wipe any remaining oil off after this time as the wood will only take in what it needs. Pure lemon oil will not harm acetate or celluloid, but it can damage styrene. This can be a problem on some cheap instruments. Although pure lemon oil does not harm most finishes, I recommend caution, especially around stains. Lemon oil is also good for removing rosin buildup on violins, cleaning strings, and bringing up the sheen of finished or unfinished mother-of-pearl.

Become A Member to Continue Reading This Article

This article is part of the Articles Online featured on our website for Guild members. To view this and other web articles, join the Guild of American Luthiers. Members also receive 3 annual issues of American Lutherie and get discounts on products. For details, visit the membership page.

MEMBERS: login for access or contact us to setup your account.

Posted on

Novice Notes

Novice Notes

by Donald Curry

Originally published in Guild of American Luthiers Quarterly, 5, #3, 1977



Editor’s Note: This column marks the last of the regular “Novice Notes” series which has run in the GALQ for a full year now. Mr. Curry assures us that he will continue to follow the Guild’s activities with interest, and I would like to take this opportunity to thank him most warmly for the excellent and reliable manner in which he has presented this informative series.

This final step in the making of an instrument is the finish, which includes preparation of the wood, applying the finishing material, and the final polishing. This subject probably has more diversity than any other in lutherie. Every luthier and every book on the subject differ as to how to produce a proper finish. Many different methods have proved equally successful and for this reason I will not go through a specific procedure but comment on some important aspects often overlooked.

Become A Member to Continue Reading This Article

This article is part of the Articles Online featured on our website for Guild members. To view this and other web articles, join the Guild of American Luthiers. Members also receive 3 annual issues of American Lutherie and get discounts on products. For details, visit the membership page.

MEMBERS: login for access or contact us to setup your account.

Posted on

Waterborne Solutions

Waterborne Solutions

by Mike Doolin and John Greven

from their 2001 GAL Convention demonstration

Originally published in American Lutherie #73, 2003



Doolin: Waterborne finishes and methods of working with them are constantly evolving. New products come out every year and old formulas are continually being updated. This workshop is like a snapshot of what John and I were doing at the time, and our techniques have continued to evolve. We trade techniques back and forth and share our results with new products as they become available. We never seem to be using exactly the same products or techniques; this just goes to show that there is no perfect finish product or technique yet. However, John and I agree that the products which have become available in the last few years are finally up to the task of producing a finish worthy of a fine handmade guitar.

Before we get into the nitty-gritty, I want to talk about what waterborne finish is. First, think of lacquer and shellac. Both lacquer and shellac are resins dissolved in solvent. Spray it on, the solvents evaporate out, and that’s it. There’s no structural cross-linking reaction going on. Anytime after the finish is dry, you can use lacquer thinner to wipe the lacquer off the guitar. The same is true for pure shellac, which is always soluble in alcohol. That’s useful for a finish which will be rubbed out, particularly if you’re going to be touching up at a later time. You can melt that coat in. Otherwise, if the subsequent coat has to stick by a mechanical bond, you get a witness line if you sand through the top coat. One of the advantages of the new waterborne finishes is that they seem to do that — to burn into their previous coats. That’s one of the things we’re looking for.

Become A Member to Continue Reading This Article

This article is part of the Articles Online featured on our website for Guild members. To view this and other web articles, join the Guild of American Luthiers. Members also receive 3 annual issues of American Lutherie and get discounts on products. For details, visit the membership page.

MEMBERS: login for access or contact us to setup your account.

Posted on

Fret Spacing Without a Calculator

Fret Spacing Without a Calculator

by Scott Antes

Originally published in Guild of American Luthiers Data Sheet #11, 1975



In Calculating Fret Scales, Data Sheet #4, we discussed fret scale calculation with the use of an electronic calculator. This data sheet is for use by those who either have no access to such a calculator, are too proud to use one, or who are interested in making only a partial fret scale; for instance, that of a dulcimer.

And a short addendum to DS #4, please note that in any fret scale, the point known as ‘bridge’ is a hypothetical point at which the actual bridge would be located if the string height and fret height were both zero, or if a number of other impossible conditions were to exist.

The hypothetical bridge point exists for calculation purposes only. To find the actual bridge point, the amount of compensation deemed necessary is added to the hypothetical string length from which the fret scale was calculated.

Become A Member to Continue Reading This Article

This article is part of the Articles Online featured on our website for Guild members. To view this and other web articles, join the Guild of American Luthiers. Members also receive 3 annual issues of American Lutherie and get discounts on products. For details, visit the membership page.

MEMBERS: login for access or contact us to setup your account.