Posted on June 6, 2024January 16, 2025 by Dale Phillips Letter: Ray Cowell Ukes Letter: Ray Cowell Ukes by Thomas Johnson Originally published in American Lutherie #99, 2009 Dear Tim: A ukulele revival is underway in the U.K. Of special interest here is Ray Cowell, who has crafted a pair of ukes from the Titanic’s sister ship, the RMS Olympic. Captain Edward Smith was the Olympic’s first skipper, and he went on to his last command aboard the Titanic. The Olympic was dismantled in 1937, and local industries purchased salvaged timbers and fittings for further use. Ray worked as an engineer in coal mines in the early ‘60s under appalling conditions. He shifted to the paint manufacturing industry, where he developed specialized machinery; when his job evaporated, he bought and developed his own successful factory that serviced the paint industry. One of the factory’s existing buildings was fitted with materials salvaged from the Olympic: paneling, lighting, floor tile, decking, and even the main staircase. Become A Member to Continue Reading This Article This article is part of our premium web content offered to Guild members. To view this and other web articles, join the Guild of American Luthiers. Members also receive 4 annual issues of American Lutherie and get discounts on products. For details, visit the membership page. If you are already a member, login for access or contact us to setup your account.
Posted on June 6, 2024January 15, 2025 by Dale Phillips Letter: About Tusq Letter: About Tusq by Roger Sadowsky Originally published in American Lutherie #71, 2002 Dear Tim, In regard to Fred Carlson’s review of Tusq in AL#70, I have recently become a fan of Tusq saddles for under-saddle pickups. I’ve always struggled for good string-to-string balance and have tried every material and every trick in the book. I even published an article in another guitar publication about the fine art of achieving string balance with under saddle pickups. Building my Electric Nylon Guitar gives me an opportunity to evaluate materials under relatively controlled conditions. In the last twelve years I’ve built over 300. For years the best material I used was Micarta, but I frequently had to make three or four saddles per guitar to find the one that had the best string balance. Recently I tried Tusq and had perfect string balance on the first try. I have used it now for about six months and in every situation, I have had perfect string balance with the first saddle I made. For other applications I can appreciate the benefits of bone and ivory. But when it comes to string balance with an under saddle pickup, nothing is better than Tusq. ◆
Posted on June 6, 2024January 21, 2025 by Dale Phillips Questions: Kauri Wood Questions: Kauri Wood by Laurie Williams Originally published in American Lutherie #95, 2008 Chris Powck asks: Where can I purchase planks or billets of kauri wood? I want to use this wood for instruments other than flattop guitars. Laurie Williams from New Zealand responds: Kauri is the local name of Agathis australis which is endemic to New Zealand. Similar species throughout Australia, the Pacific islands, and Indonesia are sold as Queensland kauri, Island kauri, or Fijian kauri. I will restrict my comments to New Zealand kauri, which is the one you would have heard of in musical instrument circles in the last decade. Aside from the trees growing today, there are also ancient kauri logs that have been preserved in peat swamps in the north of New Zealand. These logs are from 3,000 to 45,000 years old. Become A Member to Continue Reading This Article This article is part of our premium web content offered to Guild members. To view this and other web articles, join the Guild of American Luthiers. Members also receive 4 annual issues of American Lutherie and get discounts on products. For details, visit the membership page. If you are already a member, login for access or contact us to setup your account.
Posted on June 6, 2024January 16, 2025 by Dale Phillips Questions: Post Buffing Finish Scratches Questions: Post Buffing Finish Scratches by Brian Boedigheimer Originally published in American Lutherie #86, 2006 See also, Questions: Power Buffer For Finish by Charles Fox Brian Boedigheimer of River Falls, WI responds to Mario’s question in AL#79 regarding what to do about tiny scratches in finish noticed after buffing: Charles Fox responded earlier to discuss lighting and I certainly agree lighting is key in so much of the work we do. Another thing to consider is the grading system of the abrasives one chooses to level the finish. There are three systems: CAMI, which is the U.S. standard grading system; FEPA, the European standard; and Micron grading. FEPA P800 is equivalent to CAMI 400. The P indicates the FEPA grading system, which is important because the grit particles are more uniform than in the CAMI system. Therefore there’s less chance of a stray large particle causing a scratch that we won’t see until buffing. So P800 gives you the cutting action of a 400 grit without the stray (larger) particles of the CAMI rating. Micron has the tightest tolerances for particle size, and if you have access to Micron-graded paper, that’s even better than FEPA. The equivalent Micron grade would be around 25 or 20. I recommend the FEPA grading system for abrading coatings until you’re into compounds; then you’re dealing with Micron. When sanding to level finish, the coarsest grit I would use is P400 grit, but typically I start with P600 or higher. I used to go through the process level-sanding with 320, 400, 600, and so on. The problem is, if you miss a 320-grit scratch working through the higher grits, you won’t know it until you buff out the guitar, and only in the right light will you see it. Now when I level-sand my finish before the final coats, I use P800 and spend just a little extra time with that one grit. It really doesn’t take me much longer, and I know those tiny scratches won’t suddenly appear. Then I spray the final two or three coats. Once that’s cured, I only have one grit of wet sanding to do before buffing. At that point I choose P1200. Don’t think that because each layer of nitrocellulose lacquer melts into the previous one, you won’t have stray 320 scratches show up. Even with that specific bond, a stray particle scratch from 320-grit CAMI-graded paper will show up when buffed out. I’ve experienced it. ◆
Posted on June 6, 2024May 14, 2025 by Dale Phillips Product Review: Samson Zoom H4 Recorder Product Review: Samson Zoom H4 Recorder by Harry Fleishman Originally published in American Lutherie #92, 2007 I’ve always fancied myself something of a modern day Alan Lomax, recording the world’s unsung heroes as they sang. Perhaps even a modern Jane Goodall, reaching out to other cultures, other species, to try to understand them better by putting myself into their milieu. Of course I had never actually done any of those things, but they seemed like a cool thing to do. So when my wife Janet, who has developed a gallery of handwoven textiles and handcrafted handicrafts, was making plans to travel to Bali to work with carvers, painters, weavers, woodworkers, kite makers, and, of course, rattan motorcycle builders, I suggested that she count me in. To live out my anthromusicological fantasy I would need a recorder and a camera, and I already had a camera. By a combination of good luck and seeking him out, I met Jack Knight, the VP of Samson, the company that makes the Zoom H4 digital recorder. When I explained that I wished to record the Balinese Monkey Chant live, and as a side note use the H4 to record guitars for my website, he excitedly suggested that he could help me get one wholesale. Become A Member to Continue Reading This Article This article is part of our premium web content offered to Guild members. To view this and other web articles, join the Guild of American Luthiers. Members also receive 4 annual issues of American Lutherie and get discounts on products. For details, visit the membership page. If you are already a member, login for access or contact us to setup your account. Product Review: Samson Zoom H4 Recorder by Harry Fleishman Originally published in American Lutherie #92, 2007 I’ve always fancied myself something of a modern day Alan Lomax, recording the world’s unsung heroes as they sang. Perhaps even a modern Jane Goodall, reaching out to other cultures, other species, to try to understand them better by putting myself into their milieu. Of course I had never actually done any of those things, but they seemed like a cool thing to do. So when my wife Janet, who has developed a gallery of handwoven textiles and handcrafted handicrafts, was making plans to travel to Bali to work with carvers, painters, weavers, woodworkers, kite makers, and, of course, rattan motorcycle builders, I suggested that she count me in. To live out my anthromusicological fantasy I would need a recorder and a camera, and I already had a camera. By a combination of good luck and seeking him out, I met Jack Knight, the VP of Samson, the company that makes the Zoom H4 digital recorder. When I explained that I wished to record the Balinese Monkey Chant live, and as a side note use the H4 to record guitars for my website, he excitedly suggested that he could help me get one wholesale. Photo courtesy of Samson. The H4 offers luthiers the opportunity to do several things that not too long ago would have required an enormous outlay of money, energy, and learning. With the H4, however, we can record our instruments at home, in the shop, from the audience at a club, in our bathroom with that lovely natural reverb, or even in a quiet glen in the mountains, the river just out of earshot, but still there. About the size of a small submarine sandwich, that is, about 6"×2.5"×1", the H4 is lightweight in the hand but quite heavyweight in terms of features. It has a built-in pair of condenser mikes, set in an X/Y configuration and protected by a little roll cage. Additionally, there are cleverly designed inputs that will accommodate either 1/4" ring-tip-sleeve connectors or XLRs, all with the availability of phantom power. What this means is if you wish, you could use those cheap but great-sounding mikes that Radio Shack discontinued the same month that Audio Magazine rated them as superior to their reference mike. Until now it was hard to find a 1/4" balanced input to make the most of them. Since there are now so many good-sounding large-diaphragm condenser mikes available at good prices, you could set up a pair of them externally, powered by the internal phantom source in the H4. To further break it down, what this means to us is that we can record well using only the H4; but we can also use our arsenal of mikes for even higher fidelity and tone. Because the H4 employs SD memory cards, you can record over six hours at CD quality using a 2Gb card. You can erase and rerecord as often as you like, or archive them in your computer, or just start collecting SD cards. As cheap as memory cards have become, I’m surprised they aren’t offering them in bubble gum. If you only want MP3 quality, you can record thirty-four hours on that same card, which is enough to get all the verses of “Sad Eyed Lady of the Lowlands.” I realize this is starting to sound like a late-night commercial for Ginsu Steak Knives, but if you order right now.... For the data hunters and gatherers the H4 has a USB mass-storage jack. This means you can output directly to your computer. The H4 comes bundled with recording software to edit, EQ, and mix. It is surprisingly intuitive and has decent help screens to get you out of trouble. I expect the Sci-Luths will be getting us reports of more specific data than we have been able to glean up until now. It should be relatively easy to record, archive, and analyze the recordings to parse out various aspects of our guitars. A picture of the various amplitudes of various frequencies at various phase relationships (I think we could do that) would be a boon to those luthiers seeking to control their instruments by corralling data. I can imagine taking the simple measurements such as weight, flexibility, strength, and resonant frequency; coupling them with Q, Lucci measurements, and aroma; dividing by the flavor the dust leaves on the back of the throat; and running it all, folded gently into the Fast Fourier Transform available in my computer. OK, I cannot really imagine that, since I don’t even know what it means, but I’m getting closer to that day. On top of all that, you can use the H4 as an interface from your instrument or mikes to your computer to record directly to your hard drive, or to employ the continually improving and inexpensifying software that is also practically free. And by practically free I mean actually free. There is freeware, shareware, wetware, software, gelware (well, there could be!), all for us to play with. I have not had a chance to experiment with the 4-track capability of the H4. At this point that is not high on my agenda. I did record at each of the four settings, 96kHz, 48kHz, 44.1kHz (CD quality), and MP3. I like that I can decide what balance of bits to time I need. Most H4 functions are controlled by a single “joystick” button on the front of the recorder. It only took a few minutes to get used to that and to be able to navigate the input menu. OK. So, how does it work? The first thing I did after a very cursory look through the manual was set the record quality to CD, set it on the ledge of our treetop-level guest house in Ubud, and record the cacophony of frogs, crickets, cicadas, monkeys, and who knows what else. Using the included earphones I listened gleefully to the sounds of the Bali night. As it turns out, even geckos make a really amazing sound. What I assumed must be a huge, fierce amphibious creature turned out to be a frog the size of a silver dollar. By fiddling a bit with the input levels and laying the recorder on its side on a pillow, I was able to improve the already cool sounds I was capturing. On the downside, the earphones are barely usable, both uncomfortable and a bit flat sounding. Luckily better earphones are readily available. At a concert of gamelon orchestra the next evening I recorded music that covered the entire dynamic range from whisper-soft wood flute to the truly deafening roar of the full gamelon. Nyoman Darna, a driver whom Janet has now known for a couple of years, is an accomplished wood carver, as well as a student of the bamboo gamelon and a guitar player. On a trip across the island Nyoman suggested a stop at a gamelon maker’s shop. In addition to being a truly fine craftsman, the gamelon maker turned out to be Nyoman’s teacher. Hmm, we drive up into the mountains, visit a gamelon maker, Nyoman gets a lesson. Not a bad day’s travel. As Nyoman and his teacher squatted on the dirt floor of the shop, a chicken and a dog casually meandering around us, the other craftspeople carving or painting instruments, I was able to record this impromptu music lesson in CD quality. (Listen to some of these recordings at the Extras page of the GAL website: www.luth.org.) A few nights later I recorded the famous Bali Monkey Chant dance, with its wildly percussive, rhythmically complex vocalizations. It is formally known as Ketchak, and that is the main syllable I could discern. (The sound is “tchak!” I suspect they use a silent “Ke,” just like in English.) Wonderful music. I have made a few recordings of guitars and I plan to record as many of my guitars as I can get my hands and ears on. They will be available on my website for my potential customers to hear and for me to refer to as I wish to remind myself of my former glory. The H4 is not the only small digital recorder out there. Several companies make them. The H4 (retail price is $499, but I’ve seen them online for as little as $253 — shop around.) is affordable, well designed, and as far as I can tell the only one that can be used as a USB interface. The H4’s light weight may also translate into fragile. I wouldn’t drop it too often or from too great a height. I did drop mine from about four feet. After reclosing the battery compartment it worked just fine. Also, as I said, I wish the earphones were more comfortable. The H4 can run on two AA batteries or the included wall wart adaptor. I would have liked it if the adaptor could be used to charge rechargeable batteries, but you can’t have everything. I almost forgot to mention the little foam windscreen that can be either placed over the mikes to cut wind noise, or placed over the nose to garner cheap laughs. At a recent Northern California Association of Luthiers meeting, one of the topics of greatest interest was the potential of using small, affordable recorders to gather data as well as record and post to websites. For many of us, the H4 will simplify these tasks. I, for one, plan to take mine to the beach and record the surf late at night. ◆ [/wcm_restrict]