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Pearly Shells and Nichols

Pearly Shells and Nichols

by David Nichols

from his 1984 GAL Convention lecture

Originally published in American Lutherie #1, 1985 and Big Red Book of American Lutherie, Volume One, 2000



My shop recently did two guitars for the Martin Company which are elaborate enough that they encompass basically all the different techniques used in pearl inlay. We inlaid the tortoise shell pickguards, the rosewood headstocks, ebony fingerboards, and all edgebinding. I photographed many steps in this process, and we can look at these as examples.

Here’s a picture of where I’m going to cut the pearl and do the inlay work (Photo 1). I have taken an extra liberty with our cutting board, drilling a series of holes in the back where I can stand all the little Dremel attachments that I’m going to need. When we cut pearl, it is either filed, or ground with the Dremel to an exacting contour after we saw it. It gives you a much better looking job if you touch up the sawn edges of the pieces before you put them in.

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Making a Gothic Harp

Making a Gothic Harp

by Shaun Newman

Originally published in American Lutherie #103, 2010



When my daughter asked me to build a harp, “the sort that angels play,” how could I resist? As a maker of guitars, I knew little of the Gothic or Renaissance harp, but became fascinated as I learned more. The original would have had a soundbox hollowed from a tree trunk, two sides of solid wood, and gut strings — simple but practical. These harps were common in 12th-century Europe onward, but sadly, no original instruments survive.

My first task was to find a drawing of the proper size. Mine came from Luthiers’ Supplies, an English firm, and though it provided a guide for construction, it contained critical errors that forced me to remake my first effort. It is not difficult to design your own, but beware of making the top string too short; if you keep that string at least 5 1/2" long, all should go well. Gothic harps can have sixteen to thirty-two strings, with an appropriately sized frame. The one I built, shown in Photo 1, is 32" tall with twenty-six strings. A larger harp is more versatile, but less portable and more costly. Since the instrument is not chromatic and many of the strings are used as drones, much of the upper range is seldom used; some players prefer no more than nineteen strings.

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Meet the Maker: Jose “Pepito” Reyes Zamora

Meet the Maker: Jose “Pepito” Reyes Zamora

by C.F. Casey

Originally published in American Lutherie #88, 2006



I first met Pepito Reyes by phone, when I called him to ask some questions for my review of his book El Tiple Puertorriqueño. About a year later, I had a chance to meet him face to face, at the Tiple Conference in Mayagüez, Puerto Rico and later at his home and workshop in Jayuya. As we talked, I gained more and more respect for a man who, after ending one successful career, immediately created a second: to dedicate himself to giving back to the environment and culture that nurtured him. Pepito is a man filled with passion for his cause, which is to ensure that traditional Puerto Rican culture, especially its music, and more especially yet, the Puerto Rican tiple, will not vanish into the mists of time.


When did you build your first tiple?

I built it in 1989 and I still have it; it’s in good shape. It’s traveled to Texas, Florida, and France, and it’s been used in recordings.

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Repairing the Sitar

Repairing the Sitar

by Dave Schneider

Originally published in American Lutherie #11, 1987 and Big Red Book of American Lutherie Volume One, 2000



The sitar is a member of the plucked lute family of Indian instruments known generally as vina. The name sitar is from a Persian word meaning “three strings.” The first sitars had three strings which gradually increased to seven. Sympathetic (taraf) strings were added later. The modern sitar has from eleven to thirteen sympathetic strings. An upper resonating gourd, usually attached underneath the nut, is common on most sitars today. The standard number of frets is 19, although Ravi Shankar has added a 20th fret at the top of the sitar for increased virtuosity.

Teak is the wood most often used to construct sitars. The bridges for the main strings and taraf strings, which produce the characteristic buzzing sound of the sitar known as jawari, are made from bone and teak.

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Parametric Solid Modeling Software for Stringed Instrument Design

Parametric Solid Modeling Software for Stringed Instrument Design

by R.M. Mottola

Originally published in American Lutherie #87, 2006



Most folks are awed when first witnessing a Computer Numerical Control (CNC) machine shaping an instrument part. Since such a demonstration makes the advantages of using this technology immediately obvious, a number of people look into acquiring these tools for their own use. A substantial portion quickly loses interest when finding out the depth of complexity of the tools needed to design and build in this manner. Computer Aided Design (CAD) software must be mastered in order to draw the parts. Computer Aided Manufacturing (CAM) software must be mastered in order to specify how the drawings will be utilized in the machining process and to control the CNC machine. And the details of the CNC machine itself must be comprehended before real work can be performed. All of this conspires to lead all but the highly technical and/or highly motivated to the conclusion that these technologies need to be made a lot simpler and more accessible before they can be widely exploited in the industry. Adaptation and use of these technologies can be considered analogous to that of the automobile. When first introduced, the car was something only accessible to those who could understand all of the details of the machine (and repair all the parts, too), but eventually it evolved into a more commodity-like device that is usable with little or no knowledge of its inner workings.

This article is an introduction to Parametric Solid Modeling (PSM), an existing second-generation CAD technology that offers potential to bring the benefits of CAD/CAM/CNC to a wider user base. A comprehensive library of parametric models of instrument parts and subassemblies could go a long way toward making these technologies generally accessible. The availability of such a library could render a number of aspects of instrument design to sequences of preparing simple drawings and filling in values in forms. No such library currently exists, but it is possible and likely that one could be developed. Folks working with PSM software in this industry undoubtedly have developed such models for their own use. I have some of my own and will use one as an example of how this technology works.

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